Suzuki VL1500K5 - CAMSHAFT AND CYLINDER HEAD SPECIFICATIONS; CYLINDER, PISTON, AND PISTON RING SPECIFICATIONS

VL1500K5 (’05-MODEL) 159
SERVICE DATA
VALVE + GUIDE Unit: mm (in)
ITEM STANDARD LIMIT
Valve diam.
IN.
33
(1.3)
—
EX.
40
(1.6)
—
Lash-adjuster plunger stroke 0 – 0.5
(0 – 0.02)
—
Valve guide to valve stem
clearance
IN.
0.010 – 0.037
(0.0004 – 0.0015)
—
EX.
0.040 – 0.070
(0.0016 – 0.0028)
—
Valve stem deflection
IN. & EX. —
0.35
(0.014)
Valve guide I.D.
IN.
5.500 – 5.512
(0.2165 – 0.2170)
—
EX.
7.000 – 7.015
(0.2756 – 0.2762)
—
Valve stem O.D.
IN.
5.475 – 5.490
(0.2156 – 0.2161)
—
EX.
6.945 – 6.960
(0.2734 – 0.2740)
—
Valve stem runout
IN. & EX. —
0.05
(0.002)
Valve head thickness
IN. & EX. —
0.5
(0.02)
Valve stem end length
IN. —
2.5
(0.10)
EX. —
2.2
(0.09)
Valve seat width
IN.
0.9 – 1.1
(0.035 – 0.043)
—
EX.
1.0 – 1.2
(0.039 – 0.047)
—
Valve head radial runout
IN. & EX. —
0.03
(0.001)
Valve spring free length
(INTAKE)
INNER —
35.0
(1.38)
OUTER —
37.8
(1.49)
Valve spring free length
(EXHAUST)
—
40.6
(1.60)
Valve spring tension (INTAKE)
INNER
53 –65 N (5.3 – 6.5 kgf)
(11.68 – 14.33 Ibs)
at length 28.0 mm (1.10 in)
—
OUTER
140 – 142 N (14.0 – 14.2 kgf)
(30.86 – 31.31 Ibs)
at length 31.5 mm (1.24 in)
—
Valve spring tension (EXHAUST) 203 – 233 N (20.3 – 23.3 kgf)
(44.75 – 51.37 Ibs)
at length 35.0 mm (1.38 in)
—
SAMPLE