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General| Displacement | 249.4 cc |
|---|---|
| Transmission | 6-speed |
| Fuel System | Electronic Fuel Injection |
| Brakes (Front) | Disc |
| Brakes (Rear) | Disc |
| Seat Height | 790 mm |
| Fuel Tank Capacity | 14 liters |
| Cooling | Liquid-cooled |
| Front Suspension | Telescopic Fork |
| Engine Type | Single Cylinder, 4-stroke |
| Power | 25 hp @ 7500 rpm |
| Weight | 173 kg |
| Rear Suspension | Mono-Shock |
Manual contains technical data for inspection and repair.
Describes the manual's structure and contents by chapter.
Lists all chapters and their corresponding page ranges.
Diagrams showing the location of motorcycle components.
Explains symbols used in the manual for service information.
Safety precautions for operating the motorcycle.
Guidelines for performing maintenance and repairs.
Technical data and specifications of the motorcycle.
Engine torque specifications for bolts and nuts.
Frame torque specifications for bolts and nuts.
Troubleshooting guide for common engine issues.
Identifies lubrication points on the motorcycle.
General safety and operational guidelines for maintenance.
Recommended maintenance intervals and tasks for the motorcycle.
Procedures for engine oil quantity, exchange, and strainer cleaning.
How to perform a cylinder compression test and interpret results.
Maintenance of fuel lines, filter, and air filter elements.
Inspection and adjustment of throttle and spark plug maintenance.
Maintenance of PCV system and adjustment of valve clearance.
Inspection and adjustment of drive chain and steering components.
Inspection of suspension system and disk brake components.
Procedure for replacing brake fluid and bleeding the air from the system.
Removal, inspection, and replacement of front brake pads.
Removal, inspection, and replacement of rear brake pads.
Inspection of brake disk and list of special tools for brake maintenance.
Removal, installation, and maintenance of the brake master cylinder.
Diagram of the EFI system.
How the EFI system operates.
Overview of the EFI system features.
Description of the EFI fuel system components.
Principle and specifications of the ignition system.
Description of crankshaft position sensor (CPS).
Description of MAP, TW, and TA sensors.
Function and testing of the O2 sensor.
Function and testing of the TPS.
Function and testing of the ISC stepping motor.
Function and principle of the AISV.
Description of the ECU and its testing procedures.
Description and treatment of abnormal phenomena of the throttle body.
Description and testing procedures for the MAP sensor.
Description and resistance value measurement of the TA sensor.
Description and resistance value measurement of the TW sensor.
Function and testing procedures for the rollover sensor.
Function and testing of the fuel pump.
Function and testing of the fuel injector.
Function and resistance measurement of the ignition coil.
Function and resistance measurement of the CPS.
Function and resistance measurement of the AISV.
Wiring diagram for the EFI system.
Pin assignments for the ECU.
Troubleshooting guide for EFI circuit inspection.
Flowchart for diagnosing starting issues.
Comprehensive troubleshooting procedure.
List of maintenance items and procedures.
Exploded view of lubrication, clutch, and transmission components.
General information and precautions for operations in this chapter.
Common issues related to lubrication, clutch, and transmission.
Procedures for checking, exchanging, and cleaning engine oil.
Steps for disassembling the clutch assembly.
Inspection of clutch springs, friction disks, and plates.
Steps for installing the clutch assembly.
Procedure for adjusting clutch lever free play.
Removal of the oil pump assembly.
Disassembly and inspection of oil pump components.
Steps for disassembling the gear shift linkage.
Steps for installing the gear shift linkage.
Exploded view of AC generator and starting clutch components.
General information and precautions for operations in this chapter.
Steps for disassembling the ACG stator.
Inspection of ACG stator resistance and voltage generation.
Steps for disassembling the ACG flywheel and starter clutch.
Inspection of the starting clutch mechanism.
Steps for assembling the ACG flywheel and starter clutch.
General information and precautions for engine removal.
Specifications for engine oil capacity and torque values.
Step-by-step procedure for removing the engine.
Disconnecting clutch cable, throttle, sensors, and hoses.
Disconnecting ignition, fuel, and removing exhaust and drive chain parts.
Steps for removing engine front and rear mounting bolts.
Exploded view of cylinder head and valve components.
General information and precautions for cylinder head repair.
Standard measurements and torque values for cylinder head components.
Common issues related to cylinder head and valve performance.
Steps for removing the cylinder head.
Steps for disassembling the cylinder head, including valves.
Inspection of cylinder head surface, camshaft, and rocker arms.
Procedure for replacing valve guides.
Inspection and grinding procedures for valve seats.
Steps for assembling the cylinder head with valves and springs.
Steps for installing the cylinder head onto the engine.
Procedure for adjusting valve clearance.
Exploded view of cylinder and piston components.
General information and precautions for cylinder and piston repair.
Standard measurements for cylinder and piston components.
Common issues related to cylinder, piston, and rings.
Steps for removing and inspecting the cylinder.
Measuring cylinder inner diameter, taper, and out of round.
Steps for removing and inspecting the piston and rings.
Procedure for installing piston rings onto the piston.
Steps for installing the piston and piston pin.
Steps for installing the cylinder onto the engine.
Exploded view of crankcase, crankshaft, and transmission components.
General information and precautions for crankcase and transmission repair.
Standard measurements for crankshaft and gear shift fork components.
Common issues related to crankcase, transmission, and gears.
Steps for disassembling the crankcase and balancing shaft.
Inspection of crankshaft, bearings, and conrod end clearance.
Steps for disassembling the transmission gears and forks.
Inspection of gear shift forks, claws, shaft, and drum.
Inspection of crankcase oil paths and bearings.
Steps for assembling the crankcase with shafts and gears.
Installation of crankshaft, balancing shaft, and crankcase screws.
Diagram of the cooling system components.
General information and precautions for cooling system service.
Specifications for coolant capacity, thermostat, and boiling point.
Common issues related to cooling system temperature and leakage.
Flowchart for diagnosing cooling system problems.
Procedure for changing coolant and refilling the system.
Removal, check, and cleaning of the radiator.
Disassembly, assembly, and installation of the cooling fan.
Removal, seal inspection, and bearing replacement for the water pump.
Removal, inspection, and installation of the thermostat.
Exploded view of the front disk brake system.
Exploded view of the rear disk brake system.
General information and precautions for brake system service.
Standard measurements and torque values for brake components.
Common issues related to disk brake operation and noise.
Visual inspection of hoses, pads, and fluid level.
Procedure for replacing brake fluid and bleeding the air from the system.
Removal, inspection, and replacement of front brake pads.
Removal, inspection, and replacement of rear brake pads.
Inspection of brake disk for wear, damage, and runout.
Removal, installation, and maintenance of the brake master cylinder.
Exploded view of steering, front wheel, and front fork components.
General information and precautions for steering and wheel maintenance.
Standard measurements and torque values for steering components.
Common issues related to steering, suspension, and wheel runout.
Steps for removing the throttle cable, switches, and master cylinder.
Installation of handlebar components and adjustment of controls.
Steps for removing and inspecting the front wheel axle, bearings, and rim.
Disassembly and assembly of the front wheel hub and bearings.
Steps for installing the brake disk and front wheel.
Steps for removing the front fork assembly.
Inspection for oil leaks and replacement of front fork oil seals.
Steps for installing the front fork assembly.
Steps for removing the steering stem and bearings.
Steps for installing the steering stem and adjusting preload.
Exploded view of rear wheel, drive chain, and rear cushion components.
General information and precautions for rear wheel and cushion maintenance.
Measurements for axle runout, wheel rim runout, and drive chain slack.
Common issues related to rear wheel wobble and suspension.
Steps for removing the rear wheel, brake caliper, and chain adjusters.
Inspection of wheel axle runout and bearing condition.
Steps for installing the rear wheel and adjusting chain slack.
Inspection of drive chain and sprocket teeth condition.
Steps for removing the sprocket, nuts, washer, and flange.
Inspection of damper rubbers for wear or damage.
Procedure for adjusting drive chain slack and tightening axle nut.
Steps for removing the rear cushion upper and lower bolts.
Steps for removing the rear wheel, chain, sprocket, and swingarm.
Inspection of the swingarm for wear or damage.
Steps for installing the swingarm with collars, sleeves, and dust seals.
Diagram of the electrical system components.
General information and precautions for electrical system service.
Precautions for battery removal, charging, and inspection.
Precautions for checking the ignition system.
Precautions for checking the starting system.
Specifications for charging, ignition, and starting systems.
Common issues related to charging, ignition, and starting systems.
Diagram of the fuse circuit.
Procedure for measuring battery voltage and charging.
Measuring charging voltage and current.
Inspection of the regulator/rectifier resistance values.
Inspection of the AC generator and its coils.
Ignition circuit diagram and coil inspection.
Starting circuit diagram and starter relay inspection.
Removal, inspection, and installation of the starter motor.
Light circuit diagram for the motorcycle.
Removal and installation of the meter assembly.
Procedure for replacing the headlight bulb.
Procedure for replacing the front turn signal bulb.
Procedure for replacing the rear turn signal bulb.
Steps for removing front, rear seats, and body covers.
Procedure for removing and replacing the taillight assembly.
Inspection and replacement of the main switch.
Checking and replacing right handlebar switches.
Checking and replacing left handlebar switches.
Checking continuity of brake light switches.
Removal, testing, and replacement of the horn.
Removal, connection, and resistance measurement of the fuel unit.
Overview of the emission control system mechanism.
Construction, operation, and troubleshooting of the EEC system.
Visual check and purge control valve function test.
Construction and description of the catalytic converter.
Construction, principle of operation, and service method of the PCV system.
Description and operating conditions of the AISV.
Principle of the ignition system.
Checks for evaporative emission, catalytic converter, fuel, and ignition systems.
Flowchart for addressing abnormal emission pollutants.
Schematic of the vehicle's electrical wiring.
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