9. Crank / Crankcase / Shifting gear
Transmission disassembly
9-8
Remove the gear shift fork shaft.
Remove shift drum, then remove left, central,
and right shift fork.
Remove the transmission mechanism.
Disassemble the gears and washers on the
main shaft and counter shaft, and arrange
them in order.
Check if the teeth and grooves of each gear
worn and damaged.
Assemble the gears and washers onto the
main shaft and counter shaft in order after the
inspection.
Caution
Apply clean engine oil to the gears before
assembly.
Make sure circlips are securely seated in
the shaft grooves.
Shift fork shaft
Left
Central
Right
Left Central Right
Main shaft gears
Counter shaft gears