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TB210R
Takeuchi TB210R User Manual
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6-9
TROUBLESHOOTING
REST
ARTING AFTER ADDING FUEL
1. Add
fuel.
2.
Loosen the air
-bleeding bolt (1).
3.
T
urn the starter key to the ON position and
hold it for about 60 seconds.
The automatic air bleeder bleeds air from
the fuel system.
Note:
Air in the fuel system causes the
engine to fail to start or to have other
problems. Always bleed air when the fuel
tank is emptied or when there is air in the fuel
system.
For machines with a pre-fuel filter
166
168
Table of Contents
Introduction
4
Machine Description
5
Table of Contents
7
Safety
11
General Precautions
12
Precautions When Preparing
18
Precautions When Starting
20
Precautions When Operating
22
Precautions When Stopping
31
Precautions When Transporting
32
Precautions on Maintenance
34
Safety Signs (Decals)
43
Controls
49
Names of Components
50
Covers
52
Starter Key
52
Maintenance Cover
52
Fuel Lid
53
Fuel Filler Port
53
Engine Hood
54
Folding down the Canopy
55
Seat and Seat Belt
56
Seat
56
Seat Belt
57
Instruments
58
Warning Lamps
58
Indicator
59
Meter
59
Switches
60
Starter Switch
60
Horn Button
60
Travel Speed Switch
60
Boom Light
61
Levers and Pedals
62
Safety Lock Lever
62
Slew Lock Lever
62
Throttle Lever
63
Operating Levers
63
Blade Lever
63
Travel Levers
64
Boom Swing Pedal
64
Auxiliary Hydraulic Pedal
65
Selector Lever
65
Accessories
66
Power Supply Socket
66
Auxiliary Hydraulic Lines
67
Accumulator (if Equipped)
70
Operation
71
Before Starting Operation
72
Getting on or off the Machine
72
Walk-Around Inspection
72
Daily Inspection
72
Starting and Stopping the Engine
73
Before Starting the Engine
73
Starting the Engine
74
Warming up the Engine
75
Stopping the Engine
75
Operating the Machine
76
Lever Pattern (ISO Pattern)
76
Lever Pattern (G Pattern) (if Equipped)
77
Warming up the Machine (Hydraulic Oil)
78
Inspection after Warm-Up
79
Crawler Width Switching
80
Switching the Blade Width
81
Operating the Travel Levers
82
Stopping Travel
85
Operating the Working Equipment
86
Operating Procedures
88
Prohibited Operations
88
Cautions on Operating
91
Cautions on Traveling on Slopes
92
Getting out of Mud
94
Operations Possible with this Machine
94
Parking the Machine
96
Parking
96
Inspection and Checks after Stopping the Engine
96
Handling in Cold Climates
97
Preparing for Cold Climates
97
Cautions after Operations
97
After the Cold Climate
97
Handling Rubber Crawlers
98
Prohibitions
98
Cautions
99
Preventing the Rubber Crawlers from Coming off
99
Transport
101
Loading and Unloading
102
Hoisting the Machine
104
Securing the Machine
105
Maintenance
107
General
108
Maintenance Overview
108
Cautions on Maintenance
108
Service Data
110
Fuel and Lubricant Table
110
Regularly Replace the Hydraulic Oil
112
List of Consumables
113
List of Tools (if Equipped)
114
List of Tightening Torques
115
Safety-Critical Parts
116
Maintenance List
118
Walk-Around Inspection
120
Inspecting by Opening the Engine Hood and Covers
120
Inspecting by Walking Around the Machine
121
Inspecting While Sitting in the Operator's Seat
121
Daily Inspection (Every 10 Hours)
122
Inspecting and Replenishing the Coolant
122
Inspecting and Replenishing the Engine Oil
123
Inspecting the Fuel Filter (Water Separator)
124
Inspecting the Fuel Level
124
Inspecting the Hydraulic Oil Tank Level and Replenishing
125
Lubricating the Working Equipment
127
After the Initial 50 Hours (Only for New Machines)
128
Replacing the Engine Oil and the Oil Filter
128
Inspecting and Adjusting the Fan Belt
130
Replacing the Hydraulic Oil Return Filter
131
Every 50 Hours
132
Inspecting and Adjusting the Crawler Tension
132
Lubricating the Slew Bearing
134
Lubricating the Slew Motor Pinion
134
Draining the Water from the Fuel Tank
135
Inspecting the Battery Fluid Level and Replenishing
136
Every 100 Hours
138
Cleaning the Fuel Filter
138
After the Initial 250 Hours (Only for New Machines)
139
Replacing the Travel Motor Gear Oil
139
Every 250 Hours
140
Replacing the Engine Oil and the Oil Filter
140
Inspecting and Adjusting the Fan Belt
140
Cleaning the Air Cleaner
140
Cleaning the Radiator Fins
142
Every 500 Hours
143
Replacing the Hydraulic Oil Return Filter
143
Replacing the Fuel Filters
143
Every 1000 Hours
144
Replacing the Travel Motor Gear Oil
144
Cleaning the Engine Cooling System
144
Replacing the Air Cleaner Element
146
Replacing the Air Breather (if Equipped)
147
Inspecting and Adjusting the Engine Valve Clearance
147
Every 1500 Hours
148
Inspecting and Cleaning the Engine Fuel Injection Nozzle
148
Every 2000 Hours
149
Replacing the Hydraulic Oil and Cleaning the Suction Strainer
149
Every 3000 Hours
151
Inspecting the Fuel Injection Pump
151
When Required
152
Replacing the Bucket
152
Lubricating the Levers
154
Inspecting the Rubber Crawlers
155
Replacing the Rubber Crawlers
156
Maintenance During Extended Storage Period
158
Troubleshooting
159
Symptoms that Are Not Malfunctions
160
If the Engine Overheats
161
If the Battery Goes Dead
162
If a Fuse Blows
164
Inspecting and Replacing the Fuse
164
Inspecting the Fusible Link
165
Restarting after Adding Fuel
166
Bleeding Air from the Fuel System
166
If a Warning Lamp Lights up
168
Other Symptoms
169
Lowering the Boom to the Ground
172
Towing
173
If the Canopy Is Damaged
174
Specifications
175
Basic Specifications
176
Machine Dimensions
178
Operating Ranges
182
Lifting Capacities
185
Options
189
General Precautions
190
Safety Precautions
190
Cautions When Installing Attachments
190
Cautions When Operating Attachments
191
Attachment Combination Table
192
Selecting a Lever Pattern
193
Switching the Lever Pattern
193
Hydraulic Breaker
194
Replacing the Hydraulic Oil Regularly
195
Biodegradable Oil
196
Replacing the Hydraulic Oil with Biodegradable Oil
196
Travel Alarm
197
Takeuchi Security System
198
Starter Key
198
Starting the Engine
198
Registering and Deleting the Starter Key
199
If the Master Key Is Lost
200
Countries Where the System Can be Used
200
Adjustable Lever Stands
201
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Takeuchi TB210R Specifications
General
Brand
Takeuchi
Model
TB210R
Category
Excavators
Language
English
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