Maintenance, Service, and Repair
Brakes Page 6
NOTE: The brake adjustment is inside of the left and right brake. Do not adjust the brake by means of the
brake cables as this will cause mis-operation of the brakes. If you hear a single “clunking” noise
while braking it may be due to mis-adjustment of the brake cables or linkage. Refer to Replace
Brake Linkages/Cables for information regarding proper adjustment of the cables and linkages.
Brake drum with adjusting slot
aligned with star wheel
Adjusting the brakes by means of the brake cables could cause a
hard brake pedal with little or no braking power. This could cause
loss of control of the vehicle resulting in property damage and/or
severe bodily injury.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is set.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
6. Raise the rear of the vehicle and support with jack
stands.
7. Remove the rear tires from each side of the vehicle.
8. Release the park brake.
9. Align the adjusting slot on the brake drum with the
star wheel.
10. Turn the star wheel until the brakes lock the wheel.
11. Back off the star adjusting nut until the wheel spins
freely with a minimum of drag.
12. Repeat steps 9 through 11 for the other side.
13. Lower the vehicle.
14. Reconnect the main positive and negative at the
batteries.
15. Remove the blocks from behind the wheels.
16. Test drive the vehicle.
ADJUST THE SERVICE BRAKES, B 2-00