Tennant T600e - Service Information Manual

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T600 / T600e

Walk Behind Floor Scrubber

English EN

Service Information

Manual

9016605

Rev. 00 (04-2018)

*9016605*

For the latest Parts Manuals and other

language Operator Manuals, visit:

www.tennantco.com/manuals

Hygenic

Fully Cleanable Recovery Tank

TennantTrue

Parts

IRIS

a Tennant Technology

Pro-Panel

Controls

Insta-Fit

™

Adapter

Smart-Fill

™

Automatic Battery Watering

Main Page

Table of Contents3
Contents3
Important Safety Instructions - Save These Instructions6
General Information10
- Component Locator10
- Machine Components11
- Electrical Schematic Symbols12
- T600 Electrical Schematic13
- T600 Electrical Schematic14
- T600 Electrical Schematic15
- T600 Electrical Schematic16
- T600E Electrical Schematic17
- T600E Electrical Schematic18
- T600E Electrical Schematic19
- T600E Electrical Schematic20
- Operational Matrix21
- Fastener Torque22
  - SAE (Standard)22
  - Metric22
- General Machine Dimensions/Capacities/Performance23
- General Machine Dimensions/Capacities/Performance24
- Machine Dimensions25
Maintenance30
- Maintenance Chart30
- Machine Maintenance31
- Yellow Touch Points31
- After Daily Use31
- After Weekly Use33
- After Every 50 Hours of Use34
- After Every 100 Hours of Use35
- After Every 200 Hours of Use35
- Electric Motors35
- Belts (Cylindrical Brush Model)35
- Batteries36
- Manual Hand Pump Battery Watering41
  - System (Tab Battery Option)41
- Smart-Fill Automatic Battery Watering42
  - (Trojan® Battery Option)42
- Automatic Battery Watering System (Tab Battery Option)42
- Battery Compartment Drain Hose43
Squeegee Blade Replacement and Adjustment44
Brush and Pad Replacement46
- Installing and Removing Disk Brushes46
  - Pads (Disk Scrub Head Model)46
- Installing Orbital Pads (Orbital Scrub Head Model)47
- Installing Cylindrical Brushes (Cylindrical Brush Scrub Head Model)47
Ec-H2O Water Conditioning Cartridge Replacement48
Machine Jacking49
Pushing and Transporting Machine50
- Pushing Machine50
- Transporting Machine50
Storing Machine51
- Freeze Protection51
Troubleshooting53
Troubleshooting56
Faults and Warnings56
- On-Board Battery Charger Service Indicator Codes64
- ABW (Automatic Battery Watering) System Icon Indicator Codes64
- T600 / T600E Ec-H2O Nanoclean Icon Faults65
- Off-Board Charger Error and Fault Codes67
- T600 On-Board Battery Charging on68
- T600 Batteries Fail to Charge / Reduced Run Time (Onboard Charger)69
- T600 off Board Battery Charging on70
- T600 Batteries Fail to Charge / Reduced Run Time (off Board Charger)71
- T600 Power up on72
- T600 Machine Failed to Power up73
- T600 Propel Subsystem74
- T600 Machine Failed to Propel75
- T600 Scrub Motor on76
- T600 Scrub Motor Failed to Turn on77
T600 Scrub Head Lift Actuator78
T600 Scrub Head Failed to Lift / Lower79
T600 Vacuum Fan on80
T600 Vacuum Fan Failed to Turn on81
T600 Solution Control on (Conventional)82
T600 Solution Control Failed to Turn on (Conventional)83
T600 Solution Control on (Ec-H2O) (Option)84
T600 Solution Control Failed to Turn on (Ec-H2O)85
T600 Se (Severe Environment) on (Option)86
T600 SE (Severe Environment) Failed to Turn on87
T600 Spray Pump (Option)88
T600 Spray Pump Failed to Turn on89
T600 Automatic Battery Watering90
T600 Automatic Battery Watering System Failed to Turn on (Option)91
T600 I-Drive Testing (Universal Schematic)92
T600 I-Drive Testing Procedure93
T600E On-Board Battery Charging on94
T600E BATTERIES FAIL to CHARGE / REDUCED RUN TIME (ONBOARD CHARGER)95
T600E Off-Board Battery Charging on96
T600E Batteries Fail to Charge / Reduced Run Time (Off-Board Charger)97
T600E Power up on98
T600E Machine Failed to Power up99
T600E Propel Subsystem100
T600E Machine Failed to Propel101
T600E Scrub Motor on102
T600E Scrub Motor Failed to Turn on103
T600E Scrub Head Lift Actuator104
T600E Scrub Head Failed to Lift / Lower105
T600E Vacuum Fan on106
T600E Vacuum Fan Failed to Turn on107
T600E Solution Control on (Conventional)108
T600E Solution Control Failed to Turn on (Conventional)109
T600E Solution Control on (Ec-H2O) (Option)110
T600E Solution Control Failed to Turn on (Ec-H2O)111
- T600E Automatic Battery Watering (Option)112
- T600E Automatic Battery Watering System Failed to Turn on (Option)113
- T600E I-Drive Testing (Universal Schematic)114
- T600E I-Drive Testing Procedure115
CAN Open Network Issues116
- Connector Fully Seated116
- Pin Fully Seated116
- Network Resistance116
Displaying Fault Codes / Warnings117
- (Pro-Panel Machines Only)117
Entering the Manual Mode (T600E Control Panel Machines Only)118
Entering the Manual Mode (T600 Pro-Membrane Control Panel Machines Only)119
Entering the Manual Mode120
- (Pro-Panel Machines Only)120
Service124
Service Diagnostics Tool124
- Programming a New Interface Module124
- Updating the Machine Firmware127
- Programming the I-Drive Module130
- Reconﬁ Guring the Machine after New Hardware / Option Installation132
- Accessing Support Documentation135
Chassis138
- Remove / Install the Transaxle Assembly138
- Removing / Installing the Transaxle Vibration Isolators141
- Removing / Installing the Drive Motor Carbon Brushes142
- Removing / Installing the Swivel Casters143
- Tires143
Solution Systems144
- Removing / Replacing / Installing the Vacuum Fan144
- Removing / Inspecting / Replacing the Recovery Tank Vacuum Fan Carbon Brushes146
- Removing / Replacing the Recovery Tank148
- Removing / Installing the Water Solenoid Valve152
- Connecting Hoses to PTC (Push-To-Connect) Fittings154
- Disconnect Hoses from PTC (Push-To-Connect) Fittings155
- Removing / Replacing / Installing the Auto-Fill Assembly156
- Replacing the Solution Tank158
Scrubbing Systems160
- Removing / Replacing / Installing the Disk Scrub Head160
- Removing / Installing the Disk Scrub Head Motor Carbon Brushes163
- Disk Scrub Head Maintenance164
- Removing / Replacing / Installing the Cylindrical Scrub Head166
- Checking / Adjusting the Cylindrical Scrub Brush Pattern168
- Cylindrical Scrub Head Maintenance170
- Removing / Reinstalling / Replacing the Cylindrical Brush Drive Belt172
- Removing / Replacing / Installing174
  - The Cylindrical Brush Drive Motor174
- Removing / Installing the Cylindrical Scrub Head Motor Carbon Brushes175
- Removing / Replacing / Installing the Orbital Scrub Head Assembly176
- Removing / Installing the Orbital Scrub Head Motor Carbon Brushes178
- Orbital Scrub Head Maintenance180
- Removing / Installing the Lower Orbital Scrub Head Isolators181
- Removing / Installing / Replacing the Orbital Scrub Head Eccentric Drive Assembly182
- Removing / Replacing / Adjusting the Actuator184
Control Modules / Controls / Electrical190
- Removing / Installing the Control Module - T600 Machines Only190
- Removing / Installing the I-Drive Module or 25-Amp, 36 VDC Relay - T600 Machines Only192
- Removing / Installing / Replacing the Relays - T600E Machines Only194
- Removing / Installing the I-Drive Module or 25-Amp, 36 VDC Relay - T600E Machines Only196
- Removing / Replacing the Pro-Panel (T600) Control Panel / Control Board198
- Removing / Installing the Membrane (T600E)And Pro-Membrane (T600) Control Panels200
- Disassembling the Control Handle Assembly202
- Removing / Installing the Speed Range Potentiometer205
- Removing / Installing the Direction Switch206
- Removing / Installing the Bail Switch207
- Removing / Replacing / Installing the Controls Located on the Lower Console208
- Removing / Installing the On-Board Battery Charger210
Options212
- Smart-Fill ABW (Automatic Battery Watering) System (Option)212
- TAB ABW (Automatic Battery Watering) System (Option) - EMEA Machines Only214
- Replacing the Smart-Fill ABW (Automatic Battery Watering) Controller215
- ABW Pump Is Timing out (1 Minute)216
- ABW Overﬁ Lls the Batteries216
- Replacing the ABW in Tank Pump217
- Removing / Installing the Ec-H2O Solution Pump (Option)218
- Removing / Replacing / Installing the Ec-H2O Pressure Switch (Option)220
- Removing / Installing the Ec-H2O Module (Option)221
- Removing / Installing the Ec-H2O Dispenser Pump (Option)222
- Servicing the Ec-H2O Module (Option)224
- SE (Severe Environment) Group Maintenance (Option)226
- Removing / Installing the Detergent Pump Assembly227
- Removing / Installing the Detergent Metering Liquid Level Sensor228
- Removing / Installing the Recovery Tank Rinse Pump (Option))229

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