Terex TL160 - Page 74

Care and Maintenance7
74/112 TL160
Operating Manual 12.9.08 Version 1.0
7.7.4 Inspection plan
Work to be carried out by trained dealer service
personnel.
O = Checking, maintenance
X = Replace
operating hours
min.
2x
min.
1x
Perform work with machine at operating temperature
after
100
ev-
ery
500
ev-
ery
1000
ev-
ery
2000
an-
nual-
ly
an-
nual-
ly
Chapter
1 Check whether machine-specific Operating Manual is in the machine. O O
2 Change engine oil. X X Î 7.8.2.2, 77
3 Change engine oil filter. X X Î 7.8.3, 78
4 Drain water from fuel tank. O O O Î 7.8.5.5, 83
5 Change fuel filter. X X Î 7.8.5.4, 82
6 Check air intake. O O Î 7.8.6, 83
7 Replace air filter main cartridge. according to service
indicator
X Î 7.8.6.5, 85
8 Replace air filter safety cartridge. as required
1
Î 7.8.6.4, 84
9 Check level of antifreeze in coolant. O Î 7.8.4.2, 78
10 Change coolant. as required
1
Î 7.8.4.3, 79
11 Check V-belt tension. O O Î 7.8.7.2, 87
12 Check engine mounting and pump attachments. O O
13 Check engine speed adjustment, upper and lower idling speeds. O O
14 Check valve lash on engine and adjust if necessary. O O Î 7.8.8, 89
15 Check injection valves. O Î 7.8.8, 89
16 Check crankcase breather in valve cover. O
17 Check acid level and battery connections. O O Î 7.8.17.1,
100
18 Check condition of tires, tire pressure and tightness of wheel nuts. O O Î 7.8.15, 99
19 Check fastening of axles and propeller shaft. O O
20 Check bearing bushings and bolts of work equipment and replace if
necessary.
O O
21 Check bushings and bolts of the articulation and the articulated
steering and replace if necessary.
O O
22 Check that door catches function perfectly, and replace if necessary. O O
23 Clean or replace the dust filter for cabin ventilation. O X X Î 7.8.19, 102
24 Check electrical indicating and warning elements and lighting
equipment.
O O
25 Check smooth running of operator controls and adjust if necessary. O O
26 Check for leaks in all pipes, hoses, control valves, hydraulic pumps,
cylinders, etc.
O O
Attention
The screw-in couplings must be locked when tightening
hose and line connections to prevent rotation.
27 Check or change hydraulic oil. O O X
2
X Î 7.8.10, 92
28 Replace insert of hydraulic oil return suction filter. X X X Î 7.8.10, 92
29 Replace breather. X X Î 7.8.13, 95
30 Check function of brakes and brake disc play. O O X X Î 7.8.9.2, 90
31 Bleed brake O O Î 7.8.9.2, 90
Tab. 29 Inspection plan
1
At least every two years.
2
Extension of oil change intervals according to oil sample analysis and laboratory report Î 7.2, 64.
3
Within warranty.