Thermal Dynamics VICTOR 200 AUTO-CUT User Manual

Name: Thermal Dynamics VICTOR 200 AUTO-CUT
Brand: Thermal Dynamics
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Manual No. 0-4805 Auto-Cut 200 6-13 Parts List

6.13 Power Supply Replacement Parts

Item # Qty Description Catalog #

29 2 Inverter Module 208/230V 9-9360D

2 Inverter Module 400V CE and 400V Non CE 9-9482D

2 Inverter Module 600V 9-9485D

Art # A-04786_AB

Table of Contents13
General Information19
- Notes, Cautions and Warnings19
- Important Safety Precautions19
- Publications20
- Note, Attention Et Avertissement21
- Precautions de Securite Importantes21
- Documents de Reference23
- Declaration of Conformity24
- Statement of Warranty25
Section 2: Specifications29
- General Description of the System29
- Plasma Power Supply29
- Gas Control Module / Arc Starter29
- Plasma Cutting Torch29
- System Component Layout29
- Power Supply Specifications & Electrical Requirements30
- Power Supply Dimensions31
- Power Supply Rear Panel Features32
- Gas Requirements33
- Gas Applications33
- XTTM-301 Torch Specifications36
Section 3: Installation39
- Installation Requirements39
- Cables and Leads Identification40
- Cables & Leads Identification41
- Position the Power Supply42
- Primary Power Connections43
- Ground Connections48
- Connect Work Cable50
- Connect Gas Supply Lines51
- Connect CNC Cable52
- Set Switches for Type 2 Command-Control Module53
- Height Control Connections55
- Connect Torch Leads to the Gas Control Module / Arc Starter56
- Torch Head Installation and Connection59
- Install Consumable Torch Parts60
Section 4: Operation69
- Power Supply Indicators69
- Control Console Features70
- Operating Set-Up71
- Cut Quality73
- Nitride Build-Up73
- System Operation75
Section 5: Maintenance83
- General Maintenance83
- Coolant Filter Cleaning Procedure83
- Water Filter Cleaning Procedure84
- Coolant Replacement Procedure85
- Arc Starter Service86
- Arc Starter Spark Gap Adjustment87
Section 6: Replacement Assemblies & Parts91
- Replacement Power Supply91
- Leads and Cables92
- Recommended Gas Supply Hose93
- Power Supply External Replacement Parts94
- Power Supply Replacement Parts - Right Side95
- Power Supply Replacement Parts - Right Side96
- Power Supply Replacement Parts - Right Side97
- Power Supply Replacement Parts - Front Panel98
- Power Supply Replacement Parts - Right Side100
- Power Supply Replacement Parts - Rear Panel101
- Power Supply Replacement Parts - Right Side102
- Power Supply Replacement Parts103
- Power Supply Replacement Parts - Right Side104
- Power Supply Replacement Parts105
- Power Supply Replacement Parts - Right Side106
- Command & Control Module Type 2 - Replacement Parts107
- Arc Starter & Gas Control Module (GCM-1000) Replacement Parts108
Section 7: Torch Maintenance113
- Consumable Removal113
- O-Ring Lubrication114
- Parts Wear114
- Torch Consumables Installation115
- Coolant Leak Troubleshooting118
Appendix 1: Control Cable Pinouts121
Appendix 2: Control Cable Pinouts122
Appendix 3: Command-Control PC Board Layout (a123
Appendix 4: Command-Control PC Board Layout (B124
Appendix 5: CNC - Control Module Board PCB Connections126
- CNC Functions127
- CNC Input / Output Descriptions128
- Simplified CNC Circuit129
- CNC Connections130
Appendix 6: Arc Starter / Gas Control Module Schematic132
Appendix 7: Power Supply Schematic, 230-460V, Chopper Pilot136
Appendix 7: Power Supply Schematic, 230-460V, Chopper Pilot Cont136
Appendix 8: Power Supply Schematic, 230-460V, Resistor Pilot140
Appendix 8: Power Supply Schematic, 230-460V, Resistor Pilot Cont140
Appendix 9: Power Supply Schematic, CCC 400V, Chopper Pilot142
Appendix 9: Power Supply Schematic, CCC 400V, Chopper Pilot Cont144
Appendix 10: Power Supply Schematic, CE 400V, Chopper Pilot148
Appendix 10: Power Supply Schematic, CE 400V, Chopper Pilot Cont148
Appendix 11: Power Supply Schematic, CE 400V, Resistor Pilot152
Appendix 11: Power Supply Schematic, CE 400V, Resistor Pilot Cont152
Appendix 12: Power Supply Schematic, CSA 600V, Chopper Pilot156
Appendix 12: Power Supply Schematic, CSA 600V, Chopper Pilot Cont156
Appendix 13: Publication History158

Brand	Thermal Dynamics
Model	VICTOR 200 AUTO-CUT
Category	Welding System
Language	English

Thermal Dynamics VICTOR 200 AUTO-CUT User Manual

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