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TOHATSU F40 User Manual

TOHATSU F40
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1
Installation Manual 2016
Multi-Function Tiller Handle Kit installation
Manual
F40/50
Parts List
Ref. No.
Part No. Part name Q’ty
3KYQ63000-1 TILLER HANDLE KIT 1 set
1
TILLER HANDLE ASSY 1
2
9153E3-1040 STUD 2
3
930403-1000 NYLON NUT 2
4
9401E3-1000 WASHER 2
5
3GF-62004-0 CORD HOLDER 1
6
3T5-06437-0 TAPPING SCREW 1
7
3V5-62442-0 NYLON NUT 1
8
3AC-63012-0 GRIP 1
9
346-66334-0 STOPPER 1
Ref. No.
Part No. Part name Q’ty
10
3KY-62441-0
FRICTION LEVER 1
11
3GF-62449-0 DISC 2
12
3KY-62447-0 PLATE
1
13
3V1-60108-0 BOLT (stud) 2
14
3B7-63730-0 WASHER 1
15
3R3-62443-0 WASHER 1
16
3GF-62445-0 BOLT 1
17
346-62127-0 CAP NUT 2
18
TILLER HANDLE KIT MANUAL 1
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3KY-63300-1
Tillerhandle_F4050E_160316.indd 1 16.3.16 5:57:46 PM
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TOHATSU F40 Specifications

General IconGeneral
BrandTOHATSU
ModelF40
CategoryOutboard Motor
LanguageEnglish

Summary

Preface

General Safety Information

Danger Hazard

Indicates severe injury or death hazard if ignored.

Warning Hazard

Indicates severe injury or death hazard or unsafe activity if ignored.

Caution Hazard

Indicates minor injury or damage hazard if ignored.

Dimensions for Full Tilt Up and Steering

Steering and Tilt Angle Specifications

Details steering angle and maximum tilt angle specifications.

Preparation Steps

Component Removal

Remove bolts, covers, air silencer, clips, and grommets for preparation.

Multi-Function Tiller Handle Installation

Stud Bolt and Assembly Mounting

Install stud bolt, tiller handle assembly, nut, and washer.

Cable and Harness Connection

Connect main harness, shift, and throttle cables.

Multi-Function Tiller Handle Installation Details

Electrical Connections and Cable Routing

Connect electricals, secure cables with clips, route battery cord and fuel hose.

Final Cover and Silencer Installation

Reinstall cable stay cover, air silencer, and code holder.

Shift/Throttle Cable Adjustment

Initial Positioning and Cam Setting

Set shift lever to neutral and throttle cam to closed.

Shift Arm Cycling and Cable Joint Adjustment

Cycle shift arm and adjust cable joint length for pin alignment.

Shift/Throttle Cable Adjustment Continued

Cable Joint Securing and Operation Check

Lock joint, secure with R-pin, and check shift lever operation.

Friction Lever Installation

Component Assembly and Tightening

Install friction lever parts and tighten bolt to specified length.

Friction Lever Adjustment and Operation

Friction Setting and Steering Test

Adjust friction, tighten nut, and confirm smooth steering.

Operation Inspection Procedures

Pre-Operation Setup and Safety Checks

Install lanyard, set neutral, OFF key, check neutral start and stop switch.

PTT Switch and Engine Performance Verification

Check PTT switch and confirm stable idling/acceleration.

Wiring Diagram and Contact Information

Contact Details

Provides contact information for Tohatsu Corporation.

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