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Toro 2024 - User Manual

Toro 2024
100 pages
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FormNo.3402-253RevA
2024DirectionalDrill
ModelNo.23800A—SerialNo.315000001andUp
ModelNo.23800C—SerialNo.315000001andUp
ModelNo.23800TE—SerialNo.315000001andUp
ModelNo.23800W—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3402-253*A

Table of Contents

Questions and Answers:

Toro 2024 Specifications

General IconGeneral
BrandToro
Model2024
CategoryDrill
LanguageEnglish

Summary

Introduction and Safety Warnings

Machine Purpose

Describes the directional drill's purpose for underground utility line installation.

California Proposition 65 Warning

Warning about chemicals known to cause cancer and reproductive harm in California.

General Safety Guidelines

Operator Safety and Responsibilities

General safety instructions, operator responsibilities, and compliance with standards.

Training and Site Preparation

Guidelines for operator training, appropriate clothing, and site inspection.

General Operation Rules

Rules for safe operation, including environment, bystanders, and machine condition.

Driving Safety

Remote Operation and Danger Zones

Procedures for safely driving the machine using a tethered remote and maintaining safe distances.

Drilling Safety

Drilling Precautions and Danger Zones

Rules for safe drilling, defining danger zones and avoiding pipe contact.

Utility Line Safety Precautions

Safety measures required when operating near buried utility lines.

Utility Line Hazard Information

Gas, Water, and Communication Line Hazards

Hazards and safety precautions for gas, water, and communication lines.

Electrical Line Safety and Zap-Alert System

Warnings and safety procedures for electrical lines, including the Zap-Alert system.

Maintenance and Noise;Vibration

Maintenance and Storage Guidelines

General guidelines for machine maintenance, cleaning, and storage.

Noise and Vibration Levels

Information on sound pressure, sound power, and vibration levels of the machine.

Safety Decals and Symbols

Battery Symbols and Decal Explanations

Explanations of battery symbols and common safety/instructional decals.

Product Overview

Machine Component Identification

Identification and labeling of key components of the directional drill.

Controls Overview

Operator Platform and Control Covers

Describes the operator platform, its swing-out feature, and control covers.

Control Panel Layout and Lights

Identifies buttons, switches, and indicator lights on the control panel.

Joystick Controls

Left Joystick Modes I & II Functionality

Details left joystick functions in Mode I and Mode II, including trigger and toggle use.

Joystick Controls

Right Joystick Modes I & II Functionality

Details right joystick functions in Mode I and Mode II, including toggle switch and buttons.

Control Systems

Exit-Side-Lockout System and Rear Panel

Explains the exit-side-lockout system and identifies rear control panel components.

Machine Controls

Drill Frame, Stabilizer, and Drive Pendant Controls

Explains controls for drill frame, stabilizers, and the drive pendant.

Machine Controls

Drill Pendant Functions and Stake Levers

Describes drill pendant functions and operation of stake-down levers.

Specifications and Attachments

Machine Specifications and Available Attachments

Provides machine dimensions, weight, and information on available attachments.

Operation Overview

Understanding HDD and Job Site Preparation

Explains horizontal directional drilling and outlines job site preparation steps.

Site Information and Hazard Warnings

Gathering Site Info, Planning, and Underground Hazards

Importance of site info, planning, and warnings about underground utility hazards.

Hazard Information

Electrical Line Hazards and Dust;Silica Hazards

Dangers of electrical lines, dust, and crystalline silica, with safety measures.

Planning the Bore Path

Bore Path Planning Steps and Entry Point Determination

Steps for planning the bore path, including bore depth, obstacles, and entry point determination.

Bore Path Planning Details

Entry Pitch and Depth Considerations

Explains entry pitch and its impact on bore depth and pipe flexibility.

Bore Path Planning Data

Depth Change Table for Bore Planning

Table relating pitch to depth change per 10 feet for bore path planning.

Bore Path Planning Example

Entry Pitch Calculation Example

Illustrates an example calculation for entry pitch and depth with level ground.

Bore Path Mapping

Mapping the Bore Path Steps

Steps for mapping the bore path after gathering information, identifying key locations.

Job Site and Machine Preparation

Pre-Drilling Preparation and Zap-Alert Testing

Steps for preparing the job site and machine, including Zap-Alert testing.

Preparation Procedures

Zap-Alert System Test Procedure and Fire Extinguisher Mounting

Detailed Zap-Alert test steps and guidance for mounting a fire extinguisher.

Pipe Loading and Fueling

Loading Drill Pipes and Adding Fuel

Steps for loading drill pipes and adding fuel, including type recommendations.

Fuel Handling and Safety

Fuel Handling Precautions and Warnings

Warnings and precautions for handling diesel and biodiesel fuels safely.

System Checks and Engine Operation

Carriage Pressure, Oil, Coolant, and Hydraulic Fluid Checks

Procedures for checking carriage pressure, engine oil, coolant, and hydraulic fluid.

Engine Start and Stop Procedures

Step-by-step instructions for starting and stopping the engine.

Machine Loading and Unloading

Machine Loading and Unloading Procedures

Procedures for safely loading and unloading the machine onto a trailer.

Drill Head and Machine Setup

Drill Head Assembly and Machine Setup for Drilling

Identifying drill head components and setting up the machine for drilling.

System Setup Procedures

Deploying the Zap-Alert System

Instructions for deploying the Zap-Alert system, including the grounding stake.

System Setup Procedures

Zap-Alert Activation Warnings and Stake Lowering

Warnings for Zap-Alert activation and procedures for lowering the stakes.

Drilling Fluid System Connection

Connecting to Drilling-Fluid Sources

Procedures for connecting to drilling-fluid mixing systems or natural water sources.

Drilling the Bore

Starting the First Pipe

Steps for starting the first pipe, including safety checks and pipe loading.

Drilling the Bore

Installing the Drill Head

Steps for installing the drill head onto the lead bar and connecting it to the pipe.

Drilling the Bore

Boring Entry Shaft and Adding Pipes

Procedures for boring the entry shaft and adding drill pipes.

Steering the Drill Head

Explanation of how to steer the drill head by pushing and rotating.

Drilling the Bore

Horizontal Boring, Obstacle Handling, and Exiting

Procedures for boring horizontal shaft, handling obstacles, and exiting the ground.

Reamer and Pipe Connection;Removal

Connecting Reamer;Product and Removing Drill Pipes

Steps for connecting the reamer/product and removing drill pipes.

Pipe Removal and Job Finishing

Removing Last Pipe;Reamer and Daily Job Finishing

Steps for removing the last pipe/reamer and daily job completion tasks.

TJC Applicator Usage

Adjusting TJC Applicator Nozzle and Filling

How to adjust the TJC applicator nozzle and fill it with compound.

Moving a Disabled Machine

Transporting a Disabled Machine

Procedures for lifting and transporting a disabled machine using a crane.

Maintenance Schedule

Recommended Maintenance Schedule

A schedule of maintenance procedures based on operating hours or time intervals.

Premaintenance Procedures

Opening Machine Hoods

Instructions for opening the front and rear hoods of the machine.

Premaintenance Procedures

Using the Cylinder Lock for Safety

Procedures for installing and removing the cylinder lock for safety during maintenance.

Lubrication Procedures

Greasing the Machine Components

Guidelines for greasing the machine, including service interval and grease type.

Lubrication Points

Lubrication Point Diagrams

Diagrams illustrating various lubrication points on machine components.

Lubrication Points

Additional Lubrication Point Diagrams

Additional diagrams showing lubrication points for motors, bearings, and rollers.

Engine Maintenance

Crankcase-Vent Tube Cleaning and Air-Cleaning System Servicing

Procedures for cleaning the crankcase-vent tube and servicing the air-cleaning system.

Air-Cleaning System Servicing

Checking Air-Cleaner Indicator and Dust Valve Cleaning

How to check the air-cleaner indicator and clean the dust valve.

Air-Cleaner Filter Servicing

Air-Cleaner Cover Removal;Installation and Filter Servicing

Steps for air-cleaner cover operations and servicing the filter element.

Engine Oil and Filter Servicing

Checking Engine-Oil Level

Procedure for checking the engine oil level using the dipstick.

Engine Oil and Filter Servicing

Changing Engine-Oil Filter and Engine Oil

Steps for changing the engine oil filter and engine oil.

Engine Maintenance

Spark Arrestor Cleaning and Valve Clearance Adjustment

Procedure for cleaning the spark arrestor and adjusting valve clearance.

Fuel System Maintenance

Draining Water from Fuel Filter and Tank

Procedures for draining water and sediment from the fuel filter and tank.

Fuel System Maintenance

Priming Fuel System and Replacing Fuel Filters

Procedures for priming the fuel system and replacing fuel filters.

Fuel System Maintenance

Checking Fuel Lines and Draining Fuel Tank

Inspecting fuel lines and draining/cleaning the fuel tank.

Electrical System Maintenance

Servicing the Battery

General advice on servicing the battery, including cleaning and corrosion prevention.

Electrical System Maintenance

Charging and Jump-Starting the Battery

Procedures for charging and jump-starting the machine's battery safely.

Drive System Maintenance

Checking Planetary Drive Oil Level

Procedure for checking the oil level in the planetary drive.

Drive System Maintenance

Planetary and Gearbox Drive Oil Changes

Steps for changing the oil in the planetary and gearbox drives.

Drive System Maintenance

Servicing and Adjusting Track Tension

Information on checking, tightening, and loosening track tension.

Cooling System Maintenance

Coolant Specifications and Warnings

Coolant specification, capacity, and warnings about hot coolant and toxicity.

Cooling System Maintenance

Checking Coolant Levels in Reservoir and Radiator

Procedures for checking the coolant level in the reservoir and the radiator.

Cooling System Maintenance

Checking Cooling System Components and Coolant Concentration

Inspecting cooling system components and testing coolant concentration.

Draining the Coolant from the System

Procedure for safely draining the coolant from the cooling system.

Cooling System Maintenance

Flushing and Filling the Cooling System

Steps for flushing the cooling system and properly filling it with coolant.

Belt Maintenance

Servicing the Engine-Drive Belt

Instructions for servicing the engine-drive belt, including checking its condition.

Belt Maintenance

Checking and Adjusting Belt Tension

Procedures for checking and adjusting the drive belt tension.

Hydraulic System Maintenance

Servicing and Checking Hydraulic Fluid

Information on hydraulic fluid, its properties, and checking its level.

Hydraulic System Maintenance

Changing Hydraulic Fluid Filters

Steps for changing the hydraulic-fluid return and pressure filters.

Hydraulic System Maintenance

Changing the Hydraulic Fluid

Procedure for changing the hydraulic fluid, including draining and filling.

Hydraulic System Checks

Checking Hydraulic Lines and Hoses

Instructions for inspecting hydraulic lines and hoses for leaks and wear.

Drilling-fluid Pump Maintenance

Servicing Drilling-Fluid Pump Oil

Information on servicing the drilling-fluid pump oil, including capacity and specifications.

Drilling-fluid Pump Maintenance

Checking and Changing Drilling-Fluid Pump Oil

Procedures for checking and changing the drilling-fluid pump oil.

Preparing Drilling-Fluid System for Cold Weather

Procedure for preparing the drilling-fluid system for cold weather conditions.

Cleaning Procedures

Cleaning with Spray-Hose Attachment

Procedure for cleaning the machine and pipes using the spray-hose attachment.

Cleaning Procedures

Cleaning Plastic and Resin Parts

Guidelines for cleaning plastic and resin parts using mild soap and water.

Storage Procedures

Machine Storage and Protection

Steps for storing the machine, including cleaning, battery charging, and protection.

Troubleshooting Engine Issues

Starter Not Cranking or Engine Wont Start

Possible causes and corrective actions for starter and engine starting problems.

Troubleshooting Engine Issues

Engine Running Problems

Possible causes and corrective actions for engine not running, knocking, or idling issues.

Troubleshooting Engine Performance

Engine Overheating, Smoke, and Power Loss

Possible causes and corrective actions for engine overheating, smoke, and power loss.

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