SECTION
2
FUEL SYSTEM
FUEL TANK
Fuel Tank Removal
I.
Loosen the
two
locknuts and the corresponding
hex screws that retain the fuel tank guard. Remove
the fuel tank guard. See Figure 35.
3. Remove the fuel tank.
4. The bracket can be removed,
if
necessary, by
removing the single machine screw retaining
it
to
the crankcase.
5.
The strap can be removed,
if
necessary, by
backing out the four Phillips fan housing screws
approximately 3/16' each. This will provide
sufficient clearance to remove the strap.
IMPORTANT:
(TC5000
only)
Do
not loosen the
fan housing screws unless absolutely
necessary as loosening them
will
affect the
ignition coil air gap.
If
removal of the strap is
necessary,
do
not forget to reset the air gap
before running engine.
Fuel Tank Installation
1. With the fan housing loosely secured to the
crankcase, slip the fuel tank strap into its slot on
the underside of the engine. Tighten evenly the four
Phillips screws retaining the fan housing to the
crankcase to .4 to
.5
kg m (35 to 43
in
Ibs). See
Figure 37.
Figure
35
2.
Loosen the locknut on the fuel tank strap screw
then turn the screw counterclockwise until the strip
is free from the bracket. See Figure 36.
Figure 37
Figure 36
NOTE:
(TC5000
only) If the fan housing was
loosened, the
air
gap must be reset before starting.
See
TC5000
Air Gap Adjustment, page
28.
2.
Fasten the strap bracket to the underside of the
crankcase using the single machine screw.
3. Start the fuel tank strap screw into the strap bracket
and turn clockwise until the tank is seated on all
four pads.
DO
NOT OVERTIGHTEN. Tighten the
locknut.