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Toro Greenmaster 1000 User Manual

Toro Greenmaster 1000
140 pages
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PART NO. 96889SL, Rev. A
Service Manual
Greensmaster
®
1000/1600
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repairing assemblies and components on the
Greensmaster 1000/1600.
REFER TO THE OPERATOR’S MANUAL FOR OPER-
ATING, MAINTENANCE, AND ADJUSTMENT
INSTRUCTIONS. Space is provided in Chapter 2 of this
book to insert the Operators Manual and Parts Catalogs
for your machine. Replacement Operators Manuals are
available by sending complete Model and Serial Num-
ber to:
The Toro Company
8111 Lyndale Avenue South
Minneapolis, MN 55420–1196
The Toro Company reserves the right to change product
specifications or this publication without notice.
This safety symbol means DANGER, WARN-
ING, or CAUTION, PERSONAL SAFETY
INSTRUCTION. When you see this symbol,
carefully read the instructions that follow.
Failure to obey the instructions may result in
personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing, or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
The Toro Company – 1996, 1997

Table of Contents

Questions and Answers:

Toro Greenmaster 1000 Specifications

General IconGeneral
BrandToro
ModelGreenmaster 1000
CategoryLawn Mower
LanguageEnglish

Summary

Preface and Safety Information

Safety Symbol Meanings

Explanation of DANGER, WARNING, CAUTION symbols and their safety implications.

Key Safety Notations

Defines NOTE and IMPORTANT notices for correct operation and damage prevention.

Safety and Instruction Decals

Details on safety and instruction decals affixed to the traction unit for user awareness.

Product Records and Specifications

Product Records and Manuals

Guidance on recording machine information and inserting operator manuals.

Equivalents and Conversions

Tables for converting decimal fractions to millimeters and US units to metric units.

Torque Specifications

Torque values for capscrews based on SAE grade and size in US and metric units.

Engine System Overview

Engine Specifications

Detailed technical specifications for the Kawasaki FE120G engine, including bore, stroke, and output.

Engine General Information and Adjustments

Operational details and procedures for engine adjustments like throttle and belt tension.

Engine Service and Repairs

Procedures for engine oil, spark plug, air cleaner, and fuel filter maintenance.

Traction and Reel Drive Systems

Drive System Specifications

Specifications for traction drive belts, differential, brake, and reel clutch.

Drive System Adjustments

Procedures for adjusting differential, drum, and reel drive belt tensions and alignment.

Drive System Service and Repairs

Detailed instructions for servicing and repairing components like pulleys, bearings, and assemblies.

Electrical System and Troubleshooting

Wiring Schematics

Diagrams showing electrical connections for engine models with and without operator presence control.

Engine Electrical Troubleshooting

Diagnosing common engine starting and running issues, including interlock module and switch faults.

Ignition System Testing and Components

Procedures for testing ignition system components like spark plug, igniter, and ignition coil.

Interlock and Presence Control Switches

Service and repair procedures for interlock and operator presence control switches.

Controls, Wheels, and Accessories

Handle and Wheel Adjustments

Procedures for adjusting handle height and servicing wheel components.

Control Cable Service and Repairs

Detailed instructions for replacing brake, clutch, and throttle cables for control systems.

Cutting Unit Operations

Cutting Unit Specifications and Setup

Overview of cutting unit components, specifications, and grass basket installation.

Cutting Unit Adjustments

Procedures for adjusting reel leveling, bedknife contact, and height-of-cut settings.

Cutting Unit Service and Repairs

Detailed instructions for backlapping, lubrication, bedknife, roller, and reel maintenance.

Grooming Reel Kit

Grooming Reel Kit Specifications

Specifications for grooming reel construction, penetration, and adjustment features.

Grooming Reel Operation and Troubleshooting

Guidance on engaging/disengaging the grooming reel clutch and troubleshooting common issues.

Grooming Reel Adjustments and Service

Procedures for adjusting grooming reel height/depth, drive belt tension, and component repairs.

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