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Workman GTX
Toro Workman GTX Service Manual
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6
-
-
1
4
Workman
GTX
Gasoline
Chassis
Rear
Wheels
and
Hubs
1.
Rear
wheel
assembly
2.
Lug
nut
(4
per
w
heel)
3.
T
ransaxle
assembly
4.
Rear
swin
g
arm
5.
Socket
head
screw
(2
per
caliper)
6.
Parking
brake
cable
(2
used)
7.
Rear
brake
line
8.
LH
brake
caliper
9.
RH
brake
caliper
10.
Cotter
pin
1
1.
Slotted
hex
nut
12.
Thrust
washer
13.
Wheel
hub
14.
Hardened
spacer
15.
Brake
rotor
16.
Socket
head
scre
w
(4
per
rotor)
17.
Wheel
stud
(4
per
hub)
Figure
13
FRONT
RIGHT
Antiseize
Lubricant
2
3
6
8
9
10
1
2
5
7
4
35
to
40
ft
−
lb
(48
to
54
N
−
m)
11
12
13
14
15
16
220
to
240
ft
−
lb
(299
to
325
N
−
m)
220
to
240
ft
−
lb
(299
to
325
N
−
m)
9t
o1
1f
t
−
lb
(13
to
14
N
−
m)
17
10
11
12
13
17
75
to
95
ft
−
lb
(102
to
128
N
−
m)
Medium
Strength
Thread
Locker
1
Lifted
suspension
models
125
127
Table of Contents
This Page Is Intentionally Blank.
7
Table of Contents
7
Chapter 1 -- Safety
10
Safety Instructions
10
Supervisor's Responsibilities
10
Before Operating
10
Maintenance and Service
11
While Operating
11
Jacking and Other Instructions
12
Jacking Vehicle
12
Towing Vehicle
12
Transporting Vehicle
12
Transaxle Neutral Position
13
Safety and Instruction Decals
14
Chapter 2 Product Records and Maintenance
15
Maintenance
15
Product Records
15
Equivalents and Conversions
16
Torque Specifications
17
Fastener Identification
17
Using a Torque Wrench with an Offset Wrench
17
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
18
Standard Torque for Dry, Zinc Plated and
19
Conversion Factors
20
Other Torque Specifications
20
Chapter 3 Gasoline Engine
21
Adjustments
21
General Information
21
Kohler Command Pro Ch260--Ch440 Service Manual
21
Kohler Command Pro Efi Ech440 & Ech440Le Service Manual
21
Specifications
21
Chapter 4 -- Drive Train
22
General Information
22
Operator's Manual
22
Kohler Command Pro Service Manual
22
Kohler Gasoline Engine
22
Engine Electronic Control Unit (ECU) (Fuel Injected Engines Only)
23
Rear Frame Panel Cover
23
Specifications
24
Adjust Accelerator Cable
25
Service and Repairs
26
Cooling System
26
Accelerator Control
27
Air Cleaner System
28
Exhaust System
30
Fuel Lines and Connections
32
Fuel Tank and Fuel Pumps
34
Fuel Evaporative Control System
36
Engine
38
Engine Removal
39
Engine Installation
40
Chapter 4 Drive Train
43
General Information
44
Operator's Manual
44
Specifications
45
Drive Train Operation
46
Clutch System Operation
46
Primary Clutch Operation
47
Secondary Clutch Operation
47
Special Tools
48
Troubleshooting
49
Service and Repairs
50
CVT Drive Belt
50
Primary and Secondary Clutches
52
Primary Clutch Service
54
Secondary Clutch Service
56
Removal
58
Transaxle Shift Cable
58
Installation
59
Transaxle Service
64
Transaxle Disassembly
65
Transaxle Inspection
68
Transaxle Assembly
69
Chapter 5 Electrical System
73
Electrical Drawings
74
Operator's Manual
74
Engine Electronic Control Unit (ECU) (Fuel Injected Engines Only)
74
Kohler Engine Electrical Components
74
Rear Frame Panel Cover
75
General Information
74
Special Tools
76
Troubleshooting
78
Starting Problems
78
General Run Problems
79
Electrical System Quick Checks
80
Battery Test
80
Charging System Test
80
Component Testing
81
Key Switch
81
Headlight Switch
82
Engine Fuses (Fuel Injected Engines − EFI)
83
Machine Fuses
83
USB Charge Port
84
Start/Run Solenoid
85
Electric Fuel Pump (Fuel Injected Engines − EFI)
86
Key Start Latch and Magneto/Ecu Relays
88
Delay Timer (Fuel Injected Engines − EFI)
90
Accelerator Pedal Switch
91
Diode Assemblies
92
Starter/Generator & Voltage Regulator
93
Starter/Generator
95
Parking Brake Alarm Switch (if Equipped)
96
Reverse Alarm Switch (if Equipped)
97
Service and Repairs
98
Battery Service
98
Battery Removal
98
Battery Specifications
98
Battery Inspection and Maintenance
99
Battery Installation
99
Battery Testing
100
Battery Charging
101
Battery Storage
101
Starter/Generator
102
Removal
102
Installation
103
Starter/Generator Service
104
Brush and Brush Spring Service
105
Starter/Generator Specifications
111
Chapter 6 Chassis
113
General Information
114
Operator's Manual
114
Thread Forming Fasteners
114
Specifications
115
Special Tools
116
Troubleshooting
118
Suspension and Steering
118
Brakes
119
Adjustments
121
Adjust Parking Brake
121
Adjust Front Wheel Toe--In
122
Service and Repairs
123
Check Tire Pressure
123
Inspect Tires and Wheels
123
Front Wheels and Hubs
124
Rear Wheels and Hubs
126
Front Brake Calipers
128
Front Brake Caliper Service
130
Rear Brake Calipers
132
Rear Brake Caliper Service
134
Parking Brake Cables and Lever Assembly
136
Brake Master Cylinder
138
Brake Master Cylinder Service
140
Bleed Brake System
141
Steering Assembly
142
Steering Rack Assembly Service
144
Shift Lever Assembly
146
Front Suspension
148
Rear Suspension
150
Swing Arm Mount Assembly
152
Seat Base
154
Dash
156
Front Fenders, Hood and Bumper
158
Cargo Bed
160
Chapter 7 Electrical Drawings
163
Electrical Drawing Designations
164
Electrical Schematic
165
Electrical Schematic (Carbureted Engine)
165
Machine Serial Number below 401400000
165
Electrical Schematic (Carbureted Engine)
166
Electrical Schematic (Carbureted Engine)
167
Machine Serial Numbers below 403446000
168
Electrical Schematic (EFI Engine)
168
Start Circuit (Key Switch in Start Position) (Fuel Injected Models Shown)
170
Run Circuit (Engine Started with Key Switch) (Fuel Injected Models Shown)
171
Run Circuit (Engine Started with Accelerator Pedal) (Fuel Injected Models Shown)
172
Machine Serial Number below 401400000
173
Other manuals for Toro Workman GTX
Installation Instructions
8 pages
Operator's Manual
64 pages
4
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Toro Workman GTX Specifications
General
Brand
Toro
Model
Workman GTX
Category
Utility Vehicle
Language
English
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