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Trane Airfinity XL IH - Db(A); Maintenance Routine

Trane Airfinity XL IH
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RT-SVX060A-GB
46
4 UNT-PRC002-GB
Technical Data
FWD 08 12 20 30 45
Power supply (V/Ph/Hz) 230/1/50
Capacities
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Fan motor (type) 2 x direct drive centrifugal
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m
3
/h) 490 980 1400 1800 2700
nominal (m
3
/h) 820 1650 2300 3000 4500
maximum (m
3
/h) 980 1970 2600 3600 5400
Main coil
Water entering/leaving connections (type) ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Electric heater (accessory for blower only)
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity (kW) 2/4 8 10 12 12
Hot water coil (accessory for blower only)
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory)
Quantity 2 2 2 2 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter (filter box accessory)
Quantity - 2 2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Condensate pump (accessory) (type) Centrifugal
Water flow - lift height (l/h - mm) 24 - 500
Not available for FWD30 and FWD45
Sound level (L/M/H speed)
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
Shipped unit dimensions
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Colour galvanised steel
Recommended fuse size
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
Heat exchanger operating limits:
FWD:
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars
Accessories - Hot water coil:
*water temperature: min. +2° C/max. 100° C
*absolute service pressure: min 1 bar/max 11 bars
Maintenance routine
Commissioning
- Check installation of equipment/pre-commission.
- Configure unit control module.
- Calibrate controls.
- Check operational set points and performance.
- Check operation of all safety devices.
- Megger the motor compressor windings.
- Check unit operation.
- Record operating temperatures pressures, amperages
and voltage.
- Carry out leak test.
- Fill the start up log sheet and review with the operator.
Gas Heat
- Check operation of gas train components.
- Check burner sequence of operation.
- Check combustion blower assembly.
- Check gas pressure to unit.
- Inspect flame condition.
- Carry out flue gas analysis.
Electric Heat
- Inspect all electrical connections.
- Verify correct operation of heating elements.
Hot Water/Steam
- Inspect valves and traps.
- Verify operation of heating.
500/1000 hours visit
- Visit at the end of running in period.
- Replace compressor oil on all circuit’s.
- Replace liquid line drier cores on each circuit (if
applicable).
- Carry out leak test.
- Inspect contacts and tighten terminals.
- Record operating pressures, amperages and voltage.
- Check condition of evaporator & condenser coils.
- Check operation of machines/compare conditions of
operation against original commissioning data.
- Fill out the 500/1000 hours visit log sheet and review
with the operator.
- Carry out flue gas analysis ( Gas Heating ).
- Log book to be stamped validating 500/1000hr. visit.
Inspection visit
- Carry out leak test.
- Inspect contacts and tighten terminals.
- Record operating pressures, amperages and voltage.
- Check condition of evaporator & condenser coils.
- Check operation of machines/compare conditions of
operation against original commissioning data.
- Carry out flue gas analysis ( Gas Heating ).
- Complete log sheet and review with the operator.
Annual Maintenance
- Check operational set points and performance.
- Calibrate controls.
- Check operation of all safety devices.
- Inspect contacts & tighten terminals.
- Megger the motor compressor windings.
- Record operating pressures, amperages and voltage.
- Carry out leak test.
- Check configuration of unit control module.
- Replace line drier cores on each circuit (if applicable).
- Carry out system analysis.
- Change the oil as required based upon results of the
Trane laboratory analysis.
- Lubricate motors/dampers/bearings (where applicable).
- Check condition of evaporator & condenser coils.
- Check operation of machines/compare conditions of
operation against original commissioning data.
- Complete annual maintenance visit log sheet and
review with the operator.
Gas Heat
- Check operation of gas train components.
- Check burner sequence of operation.
- Check combustion blower assembly clean if required.
- Check gas pressure to unit.
- Inspect flame condition.
- Carry out flue gas analysis.
Electric Heat
- Inspect all electrical connections.
- Verify correct operation of heating elements.
Hot Water/Steam
- Inspect valves and traps.
- Verify operation of heating.
- Inspect coil.

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