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TSI Instruments SidePak AM520 - User Manual

TSI Instruments SidePak AM520
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www.tsi.com
SidePak
Personal
Aerosol Monitor
Model AM520/AM520i
User Guide
P/N 6009829 Rev. N
April 2022

Table of Contents

Questions and Answers

  • C
    Claire AndersonSep 7, 2025
    What does it mean if my TSI Instruments SidePak AM520 displays a NO DATA message?
    • C
      chapmanchristinaSep 7, 2025
      A NO DATA message indicates that you are trying to review Test Statistics, but no Tests have been properly stored in memory. Record Tests using Manual or Program logging.
  • M
    Martin OrtizAug 22, 2025
    What to do if the TSI Instruments SidePak AM520 display shows nothing?
    • J
      Jody LesterAug 22, 2025
      If nothing is visible on the display, make sure the unit is switched on by pressing the ESC key firmly for at least 2 seconds. Also, check the battery; it may be low or dead, requiring a replacement or connection to the AC adapter.
  • M
    Megan SosaSep 4, 2025
    What does it mean if the green LED on the battery of my TSI Instruments Measuring Instruments is flashing on for 3 seconds and off for 1 second?
    • J
      joshua42Sep 5, 2025
      This flashing pattern indicates that the battery is either too hot or too cold to charge. Allow the battery to warm or cool to room temperature.
  • T
    Teresa FoleySep 3, 2025
    What to do if my TSI Instruments SidePak AM520 Measuring Instruments displays a LOG DATA READ or LOG DATA WRITE error message?
    • J
      Jamie BallardSep 3, 2025
      This message means logged data may have been corrupted. Download the logged data to TrakPro software to save it, then clear the corrupt data by performing a CLEAR MEMORY operation.
  • R
    rosalesmichaelSep 2, 2025
    What does it mean if my TSI Instruments SidePak AM520 Measuring Instruments displays an INVALID START TIME message?
    • B
      Benjamin RobbinsSep 2, 2025
      An INVALID START TIME message means you're trying to run a data logging program with a start time that has already passed. Set up the logging protocol for program logging using TrakPro software.
  • J
    jennifer20Aug 31, 2025
    What does it mean when the green LED on the battery of my TSI Instruments SidePak AM520 Measuring Instruments flashes rapidly?
    • G
      Gregory SimmonsAug 31, 2025
      A rapidly flashing green LED on the battery indicates an internal battery pack fault. The battery cannot charge and needs to be replaced.
  • A
    Alexandra BoydAug 30, 2025
    What to do if my TSI Instruments SidePak AM520 Measuring Instruments displays a ZERO DRIFT message?
    • J
      James WellsAug 30, 2025
      A ZERO DRIFT message indicates that the zero baseline on the instrument has drifted, possibly due to zeroing with a dirty or leaking filter. Perform a zero calibration. See “Calibration, Zero Cal”, in Chapter 3, for more information.
  • D
    Diamond PruittAug 29, 2025
    How to unlock the keypad on my TSI Instruments Measuring Instruments?
    • C
      Cynthia VegaAug 29, 2025
      If the display shows a red lock icon and the keypad is unresponsive, the keypad is locked. To unlock it, press and hold the ? key and press ?. See Data Logging in Chapter 3 for more information.
  • E
    Erin JordanAug 27, 2025
    What does it mean if my TSI Instruments Measuring Instruments displays a BATTERY VOLTAGE DANGEROUSLY HIGH message?
    • G
      Gary EvansAug 27, 2025
      This message indicates a problem with the charge circuit inside the battery, meaning it is not controlling the battery charge properly. Immediately unplug the AC adapter from the battery. Allow the instrument to run until the battery is discharged, then dispose of the battery according to regulations. Do not attempt to use the battery again.
  • A
    Alexander GutierrezAug 27, 2025
    What to do if the TSI Instruments SidePak AM520 battery icon is flashing red?
    • T
      Tiffany HoganAug 27, 2025
      If the battery icon is flashing red, it means the battery charge is low. Recharge the battery or use the AC adapter.

Summary

Safety Information

Chapter 1 Unpacking and Parts Identification

Chapter 2 Setting Up

Supplying Power to the SidePak Aerosol Monitor

Connects the rechargeable battery pack and AC adapter for initial use and operation.

Installing and Charging the Lithium Ion Rechargeable Battery Pack

Guides on attaching and charging the Li-ion battery pack for the first time.

Installing the Lithium Ion Battery Pack

Step-by-step instructions for physically attaching the battery pack to the monitor.

Removing the Lithium Ion Battery Pack

Instructions for detaching the battery pack from the instrument body.

Smart Battery Management System Technology

Explains the battery's intelligent system for monitoring capacity and controlling charging.

Storing the Battery Pack between Uses

Provides guidelines for proper storage of the battery pack to maintain capacity.

Using the AC Adapter (power supply)

Details how to use the AC adapter to power and charge the instrument.

Battery LED

Explains the meaning of the green LED on the battery pack during charging.

Battery Icon on Display

Describes how battery status is shown on the instrument display.

Displayed Battery Life

Details how the remaining battery life is shown in hours/minutes.

Installing TrakPro Data Analysis Software

Instructions for installing the software for data management and analysis.

Chapter 3 Operation

Overview

Introduces the SidePak monitor and its measurement capabilities.

Identifying SidePak AM520;AM520 i Features

Highlights key features of the monitor, starting with the USB Port.

USB Port

Details the function and connection of the Universal Serial Bus port.

Power Port

Explains the connection for charging and powering the instrument.

Exhaust Port

Indicates where air exits the instrument.

Inlet

Describes the interchangeable inlet for sampling.

Battery Screws

Identifies screws used for battery removal.

Keypad Functions

Explains the operation of the instrument's keypad buttons.

Main Menu

Shows the menu structure for navigating the instrument's functions.

Power Up

Steps to turn the instrument on and its initial display.

Power Down

Instructions for turning the instrument off.

Survey Mode

Describes the default operating mode for real-time measurements.

Data Logging

Explains how to record measurement data manually or via programs.

Run Mode

Details options for selecting operating modes like Survey or logging.

Settings

Covers configuration options for measurement units, time, and display.

Setting the Log Interval

Configures the time between data point recordings.

Setting the Time Constant

Adjusts display smoothing for easier reading.

Log Interval vs. Time Constant

Compares the function of log intervals and time constants.

Setting the Time and Date and Date Format

Configures the instrument's internal clock and date display.

Measurement Units

Allows selection between mg/m³ and µg/m³.

Battery Units

Sets display for battery life in minutes or hours.

Screen Save Delay

Configures the auto-dimming time for the display.

Language

Sets the display language to English or Chinese.

Information

Displays model, serial number, and calibration date.

Calibration

Covers zero, flow, and user calibration procedures.

Zeroing the Instrument (Zero Cal)

Re-zeros the measurement using a filter for accuracy.

Flow Cal

Sets the pump voltage for desired sample flow rate.

User Cal

Allows setting custom calibration factors for specific aerosols.

Data

Accesses statistics and memory clearing functions.

Statistics

Views recorded data statistics like Max, Min, Avg, TWA.

Clear Memory

Permanently erases logged data and statistics.

Alarms

Configures mass and response concentration alarms and indicators.

Post-Sampling Data Reporting and Graphing

Instructions for downloading and analyzing data using TrakPro software.

Chapter 4 Maintenance

Returning the Instrument to TSI for Service

Procedures for sending the instrument for repair or calibration.

General Cleaning

Instructions for cleaning the instrument case.

Using and Maintaining Built-in Impactors

Details on using and caring for the impactor inlets.

Using and Maintaining the Respirable Cyclone

Guides on using and maintaining the 10-mm Dorr-Oliver cyclone.

Cleaning the Cyclone

Steps for cleaning the 10-mm Dorr-Oliver cyclone.

Using and Maintaining the Diesel Particulate Matter DPM Cyclone

Guides on using and maintaining the DPM cyclone.

Cleaning the Diesel Particulate Matter DPM Cyclone

Steps for cleaning the DPM cyclone.

Calibrating of Measuring DPM

Using the calibration jar for DPM cyclones.

AM520;AM520 i Field Service Kit - sold separately

Lists items included in the field service kit.

Chapter 5 Troubleshooting

Contact information

Provides contact details for technical support and service.

Troubleshooting Table

Lists common symptoms, causes, and corrective actions.

Technical Contacts

Lists contact information for technical support globally.

International Contacts

Lists service contacts in various international locations.

Returning for Service

Instructions on how to return the instrument for service.

Appendix A Specifications

Sensitivity

Details sensor type, concentration range, and resolution.

Flow Rate

Specifies the adjustable flow rate range.

Temperature Range

Lists operating and storage temperature limits.

Time Constant (OLED display)

Specifies the adjustable time constant for display smoothing.

Built-in Inlets

Describes the standard and impactor inlets.

Attachable Cyclones

Lists the available cyclones for particle size measurement.

Alarms

Details alarm types, settings, and indicators.

Data Logging

Specifies data points capacity and logging interval.

User-Select Calibration Factors

Information on factory, ambient, and user-defined calibration settings.

Physical

Provides dimensions, weight, and display specifications.

Battery

Details battery rating, run time, and charge time.

Power Supply (p;n 803302)

Lists input/output voltage, safety level, and category.

Maintenance

Recommends factory calibration and user cleaning frequency.

Communications Interface

Specifies USB type and connector.

Minimum Computer Requirements for TrakPro Software

Lists requirements for running the data analysis software.

Environmental;Installation

Specifies altitude, pollution degree, and installation category.

Approvals

Lists CE, EMC, Safety, and Laser Safety approvals.

Appendix B Custom Calibrations

Developing a Photometric Calibration Factor for a Specific Aerosol

Guides on creating a custom calibration factor for specific aerosols.

Photometric Calibration Factor Procedure

Step-by-step process to determine and calculate a new PCF.

Determining the Response Factor for a Specific Aerosol

Explains how to determine the RF for specific hazard estimation.

Using TrakPro Data Analysis Software to Update User Calibration Factors

Details using software to calculate and update user calibration factors.

Appendix C Converting Stored Data to Calibrated Data

Appendix D CSA Certificate of Compliance

AM520 Declaration of Conformity

EMC

Lists EMC standards for emissions and immunity.

Safety

Lists safety standards for electrical, laser, and battery.

Supplementary Information

Provides additional compliance information for US, Canada, Australia, etc.

AM520 i Declaration of Conformity

EMC

Lists EMC standards for emissions and immunity.

LVD Safety

Lists Low Voltage Directive safety standards.

Laser Safety

Lists Laser Safety Directive standards.

Intrinsic Safety

Lists intrinsic safety standards for hazardous locations.

CSA Certificate of Compliance

Supplementary Information

Additional compliance details and European contacts.

TSI Instruments SidePak AM520 Specifications

General IconGeneral
Particle Size Range0.1 to 10 µm
Operating Temperature0 to 50 °C (32 to 122 °F)
Storage Temperature-20 to 60 °C (-4 to 140 °F)
Data LoggingYes
DisplayLCD
Resolution0.001 mg/m³
Flow Rate1.7 L/min
Measurement Range0.001 to 20 mg/m³
Sampling Rate1 second

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