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TABLE OF CONTENTS
SECTION PAGE
1. INTRODUCTION 3
1.1 APPLICABLE DOCUMENTATION 3
1.2 SCOPE OF MANUAL 3
2. CONVENTIONS AND DATA PLATE 3
2.1 GRAPHIC CONVENTIONS IN THIS MANUAL 3
2.2 DATA PLATE 4
3. LIFTING 5
4. DESCRIPTION 5
4.1 FLOW BY DIRECTION 6
4.2 SPECIFICATIONS 7
5. INSTALLATION 8
5.1 GENERAL 8
5.1.1 LOCATION 10
5.1.2 FOUNDATION 10
5.1.3 BLOWER AIR INTAKE 10
5.1.4 SOFT FOOT 11
5.2 SAFETY 11
5.3 LUBRICATION 12
5.3.1 FILLING PROCEDURE 12
5.3.2 FREQUENTLY ASKED QUESTIONS REGARDING LUBRICATION 14
5.4 RECOMMENDED OIL CHANGE INTERVALS 14
5.4.1 HAZARDS ASSOCIATED WITH BREAKDOWN OR IGNITION OF LUBRICATION 14
5.4.2 LUBRICATION – INTEGRAL PRESSURE 15
5.4.3 OIL FILTER 15
5.4.4 OIL PRESSURE ADJUSTMENT 15
5.4.5 OIL COOLER 15
5.5 PIPING CONNECTIONS 16
5.5.1 BLOCKAGE OR RESTRICTION 16
5.6 MOTOR DRIVES 17
5.6.1 DIRECT COUPLED 17
5.6.2 V-BELTS 17
5.6.3 V-BELT TROUBLESHOOTING 19
5.7 MOTOR AND ELECTRICAL CONNECTIONS 19
6. OPERATION 20
6.1 GENERAL 20
6.2 START-UP CHECKLIST 21
6.3 OPERATING 21
6.4 STOPPING 22
6.5 WATER INJECTED BLOWERS 22
6.5.1 OPERATION 22
6.5.2 SHUTDOWN 23
6.6 RECOMMENDED SHUTDOWN PROCEDURE TO MINIMIZE RISK OF FREEZING OR CORROSION 23
7. MAINTENANCE 24
7.1 GENERAL 24
7.2 REGULAR MAINTENANCE 25
7.3 SPARE PARTS 25
7.4 FACTORY SERVICE & REPAIR 26
7.5 LONG TERM STORAGE 26
8. DISASSEMBLY AND REASSEMBLY 27
8.1 DISASSEMBLY OF BLOWER 27
8.1.1 FREE END DISASSEMBLY 27
8.1.2 GEAR END DISASSEMBLY 27
8.1.3 END PLATE AND ROTOR DISASSEMBLY 27
8.2 ASSEMBLY 28
8.2.1 PREPARATION OF END PLATES 28
8.2.2 GEAR END ASSEMBLY 29
8.2.3 FREE END ASSEMBLY 30
8.2.4 ADJUSTING INTERLOBE CLEARANCE 31
8.2.5 COMPLETING GEAR END ASSEMBLY 32
8.2.6 COMPLETING FREE END ASSEMBLY 32
9. TROUBLESHOOTING 33
10. ASSEMBLY CLEARANCES 34
11. TORQUE CHART 34
12. RECOMMENDED LUBRICANTS 35
13. SPECIAL TOOL DRAWINGS 36
14. PARTS LISTS AND ASSEMBLY DRAWINGS 37
15. DECLARATION OF INCORPORATION 45
16. WARRANTY — BLOWER PRODUCTS 46
17. OPERATING DATA FORM / PRODUCT REGISTRATION 47
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