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Valor 956 User Manual

Valor 956
52 pages
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5118756/06
© GDC Group Ltd. 2014
We trust that this guide gives
sufficient details to enable this
appliance to be installed, operated
and maintained satisfactorily.
However, if further information is
required, our
Valor Fires Technical Helpline will
be pleased to help.
Telephone 0844 879 35 88 (National
call rates apply in the United
Kingdom).
In the Republic of Ireland
Telephone 01 842 8222.
INSTALLER: Please leave this guide with the owner
INSTALLER AND OWNER GUIDE
Model 956
INSET LIVE FUEL EFFECT GAS FIRE
Fitted with one of the following fascia.
Blenheim,Whitsbury
Seattle or Siva fascia.

Table of Contents

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Valor 956 Specifications

General IconGeneral
VentingDirect Vent
WarrantyLimited Lifetime Warranty
Fuel TypeNatural Gas or Propane
Ignition SystemElectronic Ignition
TypeFreestanding

Summary

2. SAFETY

Manual Handling Safety

Guidelines for safe lifting and manual handling of the appliance components to prevent injury.

Refractory Ceramic Fibre (RCF) Handling

Precautions for handling materials containing RCF to minimize dust exposure and irritation.

3. APPLIANCE DATA AND EFFICIENCY

3.1 General Information

Technical specifications including gas type, pressure, input/output, connection, and burner details.

3.2 Efficiency Details

Details on the appliance's gross and net efficiency percentages as measured by BS 7977 - 1.

4. GENERAL INSTALLATION REQUIREMENTS

4.1 Regulations, Standards and Law

Installation must comply with UK and Irish regulations, British Standards, and local codes.

4.2 Ventilation Requirements

Ensuring adequate ventilation for appliance operation as per BS 5871 Part 2 and IS 813.

4.3 Atmosphere Sensing Device (ASD)

Information on the ASD's function, importance, and prohibition of alteration or bypassing.

4.4 Fireguard Requirements

Recommendation for a fireguard compliant with BS 8423 for safety, especially for vulnerable individuals.

4.5 Room Considerations

Restrictions on installation location, including rooms with baths/showers or using extractor fans.

4.6 Chimney Preparation

Steps for preparing chimneys, including sweeping, inspection, and securing dampers.

4.7 Fireplace Preparation

Ensuring the fireplace opening is flat, sealed, and free from combustible cladding for proper fitment.

4.8 The Hearth

Requirements for hearth material, thickness, and placement to ensure safety and prevent carpet placement.

4.9 Fireplace Clearances

Mandatory and recommended clearances from the appliance to shelves and surrounding walls.

4.10 Installation Options

Various installation scenarios including conventional fireplaces, metal flue boxes, and precast systems.

4.10.1 Conventional Fireplace and Hearth

Installing the appliance in a conventional fireplace with a hearth, including hole-in-the-wall variants.

4.10.2 Metal Flue Box and Hearth

Installing the appliance with a metal flue box complying with BS 715 and BS EN 1856.

4.10.3 Precast Concrete or Clay Flue Block System and Hearth

Installing the appliance with precast concrete or clay flue block systems conforming to BS1289.

4.11 Flues

Details on suitable flue types, sizes, installation requirements, and terminal compliance.

4.12 Propane Gas Fires

Specific restrictions for propane gas appliances regarding room installation below ground level.

5. PACK CONTENTS

Included Components List

List of all included screws, connectors, seals, and accessories provided with the appliance.

6. FIREPLACE CHECK

6.1 Soundness for Appliance Attachment

Methods for ensuring secure attachment to the fireplace surround or using concealed tension cables.

6.2 Fireplace Flue Pull Test

Testing the flue for adequate draft using smoke pellets to ensure safe operation.

7. IGNITION CHECK

Pilot Ignition System Test

Verifying the proper function of the piezo ignition system and electrode connection.

8. GAS SUPPLY CONNECTION

Concealed Supply Pipe Connection

Procedure for routing and connecting the gas supply pipe for concealed installations.

9. PREPARING APPLIANCE FOR INSTALLATION

9.1 Appliance Preparation

Steps for removing transit packaging, inspecting the unit, and fitting the rear hotbox grommet.

9.2 Fitting Foam Seal

Instructions for applying the self-adhesive foam seal to the hotbox flanges for proper sealing.

9.3 Flue Restrictor Installation

Guidance on fitting the flue restrictor for excessive draught, with conditions for its use.

10. HOTBOX INSTALLATION

10.1 Front Fixing Method

Step-by-step guide for securely mounting the hotbox to the fireplace surround using screws and wall plugs.

10.2 Cable Retention

Detailed instructions for attaching and tensioning concealed cables for hotbox stability.

10.3 Floor Sealing

Using floor sealing tape to create a seal between the hotbox base and the fireplace/hearth floor.

11. BURNER INSTALLATION

11.1 Burner & Supply Pipe Installation

Refitting the burner unit, connecting the supply line, and checking gas soundness.

11.2 Lighting the Burner

Procedure for igniting the pilot and main burner using the control knob and piezo system.

11.3 Operating the Burner

Steps for adjusting heat settings from HIGH to LOW and returning to pilot or OFF.

11.4 Inlet Pressure Check

Verifying the appliance inlet pressure is set correctly and performing leak detection tests.

11.5 Fitting the Burner Tray Trim

Instructions for correctly fitting the burner tray trim to the front of the burner.

12. FULL OPERATING CHECKS

12.1 Control Settings Check

Rechecking control operation with fuel effect in place, noting initial vapour emissions.

12.1.1 Lighting the Burner

Detailed steps for lighting the pilot and main burner, including repeating the procedure if necessary.

12.1.2 Operating the Burner

Guidance on adjusting heat settings, turning back to pilot, and turning the appliance OFF.

13. FASCIA AND FIREFRONT INSTALLATION

13.1 Firefront Requirements

Ensuring the firefront has minimum free area for ventilation as per Figure 22.

13.2 Fitting Magnetic Fascia Trim

Instructions for attaching the three-piece magnetic fascia trim to the appliance.

13.3 Blenheim Firefront Fitting

Placement of the Blenheim firefront casting on the hearth, between the fascia.

13.4 Seattle/Siva Firefront Fitting

Placement and securing of Seattle/Siva firefronts, including use of additional magnets for Siva.

14. SPILLAGE AND FLAME SUPERVISION CHECKS

14.1 Spillage Check Procedure

Performing a spillage test using a smoke match to ensure safe combustion product removal.

14.2 Flame Supervision System Check

Checking the operation of the pilot safety system and its response to flame loss or ventilation issues.

16. SERVICING AND PARTS REPLACEMENT

16.1 Checking Aeration Setting

Verifying and adjusting the burner aeration shutter to the factory-set position if needed.

16.2 Removing the Burner Unit

Step-by-step guide to safely detach the burner unit from the hotbox.

16.3 Removing the Pilot Unit

Procedure for removing the pilot unit, noting it's a replaceable assembly.

16.4 Removing the Gas Valve

Detailed steps for disconnecting and removing the gas valve assembly.

16.5 Removing the Burner

Instructions for detaching the main burner from the clamping plate and elbow injector.

16.6 Removing Main Burner Injector

Procedure for unscrewing and removing the main burner injector from the burner.

16.7 Removing Appliance from Fireplace

Steps to detach the appliance from the fireplace by releasing cable adjusters and thumbscrews.

16.8 Removing Magnetic Fascia

Guide on how to safely remove the three-piece magnetic fascia trims.

SAFETY

Procedure for Gas Leaks

Emergency procedures to follow immediately if a gas leak is detected.

APPLIANCE DIMENSIONS AND CLEARANCES

Dimensional and Clearance Specifications

Table detailing appliance height, width, depth, and mandatory/recommended clearances.

GAS CONSUMPTION

Input and Output Rates

Details of maximum and minimum gas input and output rates for Natural Gas and LPG.

OPERATING YOUR FIRE

Oxysafe Safety System Explanation

Explanation of the flame sensing and flue blockage safety device and its function.

Lighting the Pilot Flame

Step-by-step guide to lighting the pilot flame using the 4-position gas tap and piezo igniter.

Lighting the Main Burner

Procedure to ignite the main burner once the pilot flame is established.

Selecting Heat Settings

How to change between heat settings from LOW to HIGH for optimal operation.

Turning Fire Off

Steps to return the fire to pilot setting or turn the appliance completely off.

Lighting with a Taper

Alternative method for lighting the pilot using a taper if the spark ignition fails.

CLEANING YOUR FIRE

Cleaning Metal Parts

Instructions for cleaning metal components, including fascia and firefront, using damp cloths.

Cleaning Ceramics and Burner

Guidance on cleaning ceramic pieces and the burner, emphasizing caution with RCF materials.

MAINTENANCE

Regular Maintenance Checks

Essential checks for flue clearance and annual servicing requirements by qualified engineers.

Replacement Ceramics Sourcing

Information on sourcing and replacing ceramic fuel effect pieces through authorized stockists.

WARRANTY AND SERVICE

Warranty Terms and Conditions

Overview of the standard 12-month warranty, service requirements, and contact information.

Customer Actions for Faults

Guidance for customers on what to do if experiencing faults, including contacting installer or helpline.

Warranty Coverage Details

What the warranty covers (manufacturing faults) and what it does not cover (installation issues, misuse).

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