Ventrac 4520K - Maintenance Log

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SERVICE

Service - 67

Maintenance Log

Serial Number:

4520K - 

Date: Hours:



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Table of Contents3
Introduction7
Product Description7
Why Do I Need an Operator's Manual7
Using Your Manual8
Manual Glossary8
Safety9
General Safety Procedures9
Training Required9
Requirements for Personal Protective Equipment (PPE)9
Operation Safety9
Keep Riders off11
Operating on Slopes11
Roadway Safety12
Truck or Trailer Transport12
Maintenance12
Fuel Safety13
Hydraulic Safety14
Roll over Protective Structure (ROPS)15
Operator Access System15
Operator Safety Interlock System16
Safety Decals18
Operational Controls22
Standard Control Locations22
Optional Accessory Control Locations23
Information Cluster Gauge (A)24
Warning Alarm (B)25
Ignition Switch (C)25
Throttle Lever (D)25
High/Low Shift Lever (E)25
Steering Wheel (F)26
Parking Brake (G)26
Front Hitch Latch Lever (H)26
Neutral Assist Lever (J)26
Auxiliary Hydraulic Quick Couplers (K)26
PTO Belt Tensioner Rod (L)27
SDLA Control Lever (M & N)27
Power Take off (PTO) Switch (O)27
Headlight Switch (P)27
USB Receptacle (Q)27
Seat Slide Lever (R)27
Fuel Shut-Off Valve (S)28
Circuit Breaker & Battery Disconnect (T)28
Seat Prop Plate (U)28
Seat Strap Latch (V)28
Choke Lever (X)28
Work Light Switch (AA)29
Strobe Light Switch (BB)29
Directional Signal Switch (CC)29
Hazard Flasher Switch (DD)29
Horn Switch (EE)29
Volt Front Switches and 4-Pin Socket (FF, GG, and HH)29
Dual Front Hydraulic Auxiliary Switch (II)29
Dual Front Hydraulic Auxiliary Valve (JJ)29
Volt Rear Switches and 4-Pin Socket (KK, LL, and MM)30
Slope Indicator Gauge (NN)30
Foot Pedal (OO)30
Point Hitch & Rear Auxiliary Control Handles (PP, QQ, and RR)31
Rear Auxiliary Control Handles (QQ and RR)31
Rear Auxiliary Quick Couplers (SS)31
Back up Alarm (TT)31
Seat Slide Lever (UU)32
Lumbar Support Knob (V V)32
Backrest Angle Lever (WW)32
Weight Adjustment Lever (XX)32
Heat Switch (YY)32
Optional Armrest Angle Knob (ZZ)32
Front Hitch Valve (BA)32
Weight Transfer Traction Control Select Lever (BC)32
General Operation33
Daily Inspection33
Starting the Engine33
Forward and Reverse34
Stopping the Power Unit34
Shutting off the Engine34
Attaching35
Detaching35
Operating Attachments35
Front Hitch35
PTO Drive Belt and Pulley35
Front Auxiliary Couplers36
Weight Transfer36
High/Low Range36
Turning Radius37
Roll-Over Protection System37
Point Hitch (Optional Accessory)38
Volt 4-Pin Auxiliary Sockets (Optional Accessory)38
Directional/Hazard Flasher Operation (Optional Accessory)38
Operating on Slopes39
Slope Gauge Settings and Operation40
Audible and Visual Alerts (70.4140 Gauge)42
70.4140 Slope Gauge Calibration42
Operation in Water, Mud, Snow, or Ice42
Towing or Pushing the Power Unit42
Service43
Service and General Maintenance43
Cleaning and Appearance Care43
Service Access Points44
Lubrication Locations44
Checking the Hydraulic Oil Level45
Checking the Rear Transaxle Oil46
Changing the Hydraulic Oil Filters46
Changing the Hydraulic Oil47
Changing the Rear Transaxle Differential Oil48
Servicing the Closed Loop Hydrostatic Drive Circuit48
Servicing the Hydraulic Cooler48
Checking the Engine RPM48
Checking the Engine Oil Level49
Changing the Engine Oil and Filter49
Changing the Air Filter Elements50
Filling the Fuel Tank51
Changing the In-Line Fuel Filter51
Priming the Fuel System51
Cleaning the Engine Compartment and Engine52
Servicing the Battery52
Removing the Battery53
Installing the Battery53
Cleaning the Battery and Terminals53
Charging the Battery53
Jump Starting Procedure54
TCS (Tractor Control System) Explanation55
Replacing Fuses (Power Relay Module)55
Replacing Fuses (Front Fuse Panel)55
Replacing Fuses (Rear Fuse Panel)56
Switching the Speedometer (Mph or Km/H)56
Replacing the Head Lights56
Replacing the Tail Lights56
Replacing the Work Lights56
Replacing the Turn Signal Lights56
Replacing the Strobe Light(S)56
Changing the ROPS Strobe Light Flasher Mode56
PTO Belt Inspection57
PTO Belt Tension Adjustment58
PTO Belt Replacement58
Clutch Air Gap Inspection and Adjustment59
Wheel Removal and Installation59
Outer Dual Wheel Removal and Installation60
Tire Pressure60
ROPS and Seat Belt Inspection61
Parking Brake Inspection and Adjustment61
Neutral Adjustment62
Neutral Switch Adjustment63
Storage63
Maintenance Schedule65
SERVICE (Continued)65
Maintenance Checklist66
Maintenance Log67
Troubleshooting69
Engine69
Electrical70
Hydraulic71
Power Unit72
Specifications73
Engine73
Electrical73
Power Train73
Controls and Instrument Panel73
Other Features73
Dimensions74
Fluid Capacities and Specifications74
Amperage Draw Chart75
Belt Chart76
Warranty77

Ventrac 4520K - Maintenance Log

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