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Understand manual, keep shields, wear clothing, clear area, check interlocks, handle fuel safely.
Remain seated, use seatbelt, clear bystanders, stop if failure, shift on level, don't leave unattended.
Keep decals clean, lower attachment, disconnect battery, use PPE, check fuel lines, avoid hot parts.
Use correct blocks, hoists, jacks, park on level surface, remove attachments, block wheels.
Remove attachments, ensure hitch arms parallel, park, block wheels, position jack under frame tube.
Remove attachments/weights, park, block wheels, position jack under frame/weight bar/hitch.
Details wheelbase, length, height, width, weight, fluid capacities, and filter numbers.
Recommended fastener torque values, factors affecting torque, and fastener identification.
Table providing dry and lubricated torque values for SAE J429 Grade 2 steel fasteners.
Table providing dry and lubricated torque values for SAE J429 Grade 5 steel fasteners.
Table providing dry and lubricated torque values for SAE J429 Grade 8 steel fasteners.
Table providing dry and lubricated torque values for ASTM F593 stainless steel hex cap screws.
Table providing dry and lubricated torque values for Metric Class 8.8 steel fasteners.
Table providing dry and lubricated torque values for Metric Class 10.9 steel fasteners.
Table providing dry and lubricated torque values for metric A2-70/A4-70 stainless steel fasteners.
A systematic approach involving gathering info, evaluating causes, assessing performance, repair, and confirmation.
Lists possible causes and corrective actions for leaks, foaming fluid, overheating, and lifting issues.
Troubleshooting for battery not charging, lights not activating, and PTO engagement issues.
Troubleshooting for starter not engaging, engine cranking but not starting, running rough, low power, overheating.
Procedure for removing and installing air cleaner components, emphasizing leak prevention.
Steps to remove the exhaust system, including safety precautions for hot components.
Steps for installing the exhaust system, including torque specifications and thread locker use.
Steps for removing and installing the fuel tank, including electrical system de-energization.
Steps for removing the fuel pump, including disconnecting electrical and fuel connections.
Steps for installing the fuel pump, connecting hoses, wiring, and priming the system.
Steps for removing the radiator, including draining coolant and disconnecting hoses.
Steps for installing the radiator, connecting hoses, filling coolant, and checking for leaks.
Detailed steps for removing and installing the engine, including safety precautions for heavy lifting.
Steps to release all pressure in the hydraulic system before performing work.
Procedure for installing a high pressure filter assembly in the hydraulic system.
Steps to test static implement pressure using a 1500-2000 PSI gauge.
Procedure for testing hydrostatic drive performance under load using an anchor point.
Procedure to test the steering valve for oil bypassing by capping the return hose.
Steps to adjust the hydraulic pump tow valve, with torque specifications.
Procedure for installing hoses and tubes with O-ring face seals, including torque tables.
Procedures for installing non-adjustable and adjustable fittings with O-ring seals.
General precautions for removing/installing components and changing hydraulic fluid.
Steps before, during, and after repair/replacement of hydraulic system components.
Steps for draining, replacing O-rings, and filling the hydraulic fluid reservoir.
Steps for removing the front hydraulic motor, including draining fluid and disconnecting hoses.
Steps for installing the front hydraulic motor, including O-rings and fluid addition.
Steps for removing the rear hydraulic motor, including supporting the seat and disconnecting hoses.
Steps for installing the rear hydraulic motor, including O-rings and fluid connection.
Steps for removing the hydraulic pump, including draining fluid and disconnecting hoses.
Steps for installing the hydraulic pump, connecting hoses, and adding fluid.
Steps for removing the SDLA spool valve, including disconnecting hoses and linkage.
Steps for installing the SDLA spool valve, connecting hoses, and adding fluid.
Steps for replacing the float detent in the SDLA spool valve.
Steps for removing and installing the hydraulic cooler fan.
Steps for removing and installing the steering valve, including cover removal.
Steps for removing the steering cylinder, including draining fluid and disconnecting hoses.
Steps for installing the steering cylinder, connecting hoses, and lubricating fittings.
Steps for removing the lift cylinder, including disconnecting hoses and engine covers.
Steps for installing the lift cylinder, connecting hoses, and lubricating fittings.
Steps for removing the 3-point hitch spool valve, including seat box panel removal.
Steps for installing the 3-point hitch spool valve, connecting hoses, and adding fluid.
Steps for removing the 3-point hitch lift cylinder, including disconnecting hoses.
Steps for installing the 3-point hitch lift cylinder, connecting hoses, and lubricating fittings.
Steps for removing and installing the hydraulic fluid reservoir, including draining fluid.
Procedures for testing the charging system and checking interlock switch operation.
Tests for engine start and run functions, PTO function, and warnings for malfunctioning systems.
Procedures for testing fuses, relays, TCM, TCS, gauge cluster, and various switches.
Dangers and warnings related to battery handling, including electrolyte safety.
Procedures for adjusting PTO belt tension, PTO clutch air gap, parking brake, and neutral settings.
Procedure to set parking brake tension requiring 7 kg (15 lb) force for engagement.
Procedure to adjust machine neutral position using the neutral assist lever and adjustment nut.
Steps to adjust the neutral switch mount based on measurements between pump arm and frame.
Procedures for removing and installing wheels, dual wheels, hood, grill, and engine covers.
Procedures for removing and installing front/rear axle assemblies and housing assemblies.
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