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Ventrac 4520Z User Manual

Ventrac 4520Z
266 pages
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Service Manual
4520Z
Serial Numbers 01001–05664
09.40001Rev 00
Original Instructions (EN)

Table of Contents

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Ventrac 4520Z Specifications

General IconGeneral
Drive SystemAll-Wheel Drive
TransmissionHydrostatic
Engine TypesDiesel
Horsepower Range24.8 hp
Fuel Capacity Range6.6 gallons
Dimensions48 inches
Attachmentssnow blower
Engine ModelsKubota
Turning RadiusZero-turn

Summary

Preface

Service Procedure Icons

Safety and Instructional Decals

Chapter 1 General Safety Instructions

Before Operating the Machine Safety

Guidelines for ensuring safety before starting and operating the machine.

While Operating the Machine Safety

Crucial safety measures to follow during machine operation.

Maintenance and Service Safety

Safety precautions for performing maintenance and service on the machine.

Jacking Instructions

Procedures and safety guidelines for lifting and supporting the machine.

Chapter 2 Specifications

4520Z Specifications

Detailed dimensions and weight specifications for the 4520Z model.

Fluid Capacities and Specifications

Table of fluid types, capacities, and corresponding filters for the machine.

Torque Specifications

Recommended fastener torque values for various thread sizes and grades.

Shop Supplies

Information on commonly used lubricants, sealants, and adhesives for maintenance.

Special Tools

List and description of specialized tools required for servicing the machine.

Chapter 3 Troubleshooting

GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems

A structured methodology for diagnosing and resolving machine issues.

General Hydraulic System Problems

Common hydraulic system issues, their possible causes, and corrective actions.

General Electrical System Problems

Troubleshooting common electrical issues like battery charging and light activation.

General Engine Problems

Diagnosing and resolving issues related to engine starting, running, and power.

Chapter 4 Engine

General Engine Information

Overview of the Kubota gasoline engine used in the 4520Z machine.

Air Cleaner System

Details on the air cleaner system, including removal and installation.

Exhaust System

Procedures for removing and installing the exhaust system components.

Fuel System

Information on the fuel system, including checking lines and priming.

Engine Cooling System

Procedures for removing and installing the radiator and related cooling components.

Removing and Installing the Drive Shaft

Step-by-step guide for removing and installing the drive shaft assembly.

Chapter 5 Hydraulic System

General Information

Basic information and precautions for the hydraulic system, including towing.

Remote Filtering the Hydraulic System

Procedure for installing and using a remote filtering tool for the hydraulic system.

Testing the Static Implement Pressure

Method for testing static implement pressure using a gauge.

Testing the Hydrostatic Drive System Under Load

Procedure for testing the hydrostatic drive system's performance under load.

Adjusting the Hydraulic Pump Tow Valve

Instructions for adjusting the hydraulic pump tow valve to the correct specification.

Hydraulic Hoses

Guidelines for inspecting, repairing, and replacing hydraulic hoses.

Service and Repairs

General precautions for removing and installing hydraulic system components.

Removing the Hydraulic Pump

Detailed steps for removing the hydraulic pump from the machine.

Removing and Installing the Steering Valve

Steps for removing and installing the steering valve assembly.

Removing the Steering Cylinder

Instructions for removing the steering cylinder from the machine.

Removing and Installing the Hydraulic Fluid Reservoir

Instructions for removing and installing the hydraulic fluid reservoir.

Chapter 6 Electrical System

General Information

Overview of electrical components and general information.

Amperage Draw Chart

Chart detailing amperage draw for various standard and optional electrical components.

Electrical System Quick Checks

Procedures for performing quick checks on the charging system and interlock switches.

Electrical Component Testing

Testing procedures for fuses and relays in the electrical system.

Key Switch

Description of key switch positions and their function.

Seat Switch

Testing the seat switch for operator presence detection.

Parking Brake Switch

Testing the parking brake switch for its role in safety interlocks.

PTO Electric Clutch

Testing the PTO electric clutch for resistance and engagement.

Speed Sensor

Information on speed sensor types and testing procedures.

RPM Sensor

Information on RPM sensor function and testing procedures.

Battery

Battery specifications, safety precautions, and maintenance procedures.

Chapter 7 Chassis

General Information

General information regarding the chassis and operator's manual.

Adjustments

Procedures for adjusting PTO belt tension and PTO electric clutch air gap.

Adjusting the Parking Brake

Procedure for adjusting the parking brake tension and linkage.

Adjusting Neutral

Steps to adjust the machine's neutral position for proper operation.

Service and Repairs

Instructions for removing and installing wheels and outer dual wheels.

Removing and Installing the Hood

Steps for removing and installing the machine's hood.

Removing and Installing the Grill

Procedure for removing and installing the machine's grill.

Removing and Installing the Engine Covers

Instructions for removing and installing the engine covers.

Removing and Installing the Hydraulic Pump Cover

Steps for removing and installing the hydraulic pump cover.

Removing the Dash

Detailed steps for removing the machine's dash assembly.

Removing the Weight Transfer Assembly

Steps for removing the weight transfer assembly.

Removing the Parking Brake Lever

Instructions for removing the parking brake lever.

Removing the Parking Brake Band

Steps for removing the parking brake band.

Removing the Parking Brake Drum

Instructions for removing the parking brake drum.

Removing the High / Low Shift Cable

Steps for removing the high/low shift cable.

Removing the 3–Point Hitch

Steps for removing the 3-point hitch components.

Removing the Center Pivot

Detailed steps for removing the center pivot assembly.

Removing the Front Hitch Arms

Instructions for removing the front hitch arms.

Removing the PTO Idler Pulley

Steps for removing the PTO idler pulley.

Chapter 8 Axles

General Information

General information regarding axle assemblies and related manuals.

Axle Assemblies

Description of front and rear axle assemblies and their components.

Service and Repairs

Procedures for removing and installing axle assemblies and related parts.

Removing the Front Axle Assembly

Detailed steps for removing the front axle assembly.

Installing the Front Axle Assembly

Procedure for installing the front axle assembly.

Removing the Rear Axle Assembly

Instructions for removing the rear axle assembly.

Installing the Rear Axle Assembly

Procedure for installing the rear axle assembly.

Removing and Installing Axle Shafts

Instructions for removing and installing axle shafts.

Axle Bearing Replacement

Procedure for replacing axle bearings.

Axle Seal Replacement

Steps for replacing axle seals.

Changing Rear Transaxle Fluid

Procedure for draining and refilling the rear transaxle fluid.

Chapter 9 Appendix A

Wiring Diagram Reference Key (Serial # 01001–02172)

Reference key for wiring diagrams for serial numbers 01001-02172.

Wiring Diagram — Rear Harness (Serial # 01001–02172)

Rear harness wiring diagram for serial numbers 01001-02172.

Wiring Diagram — Front Harness (Serial # 01001–02172)

Front harness wiring diagram for serial numbers 01001-02172.

Wiring Diagram — Engine Harness (Serial # 01001–02172)

Engine harness wiring diagram for serial numbers 01001-02172.

Wiring Diagram Reference Key (Serial # 02173–05664)

Reference key for wiring diagrams for serial numbers 02173-05664.

Hydraulic Schematic

The hydraulic schematic diagram for the machine.

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