Victor CUTMASTER User Manual

VictorThermalDynamics.com
100
380/400V
CUTMASTER
®
35mm
PLASMA CUTTING SYSTEM
Operating
Manual
Revision: AJ Issue Date: February 17, 2014 Manual No.: 0-5082

Victor CUTMASTER Specifications

General

Brand	Victor
Model	CUTMASTER
Category	Welding System
Language	English

Summary

SECTION 1: GENERAL INFORMATION

Notes, Cautions, and Warnings

Explains the meaning of NOTE, CAUTION, and WARNING symbols used throughout the manual.

Important Safety Precautions

Details hazards like gases, fumes, electric shock, fire, explosion, and noise associated with plasma cutting.

Publications and References

Lists relevant safety standards, publications, and French safety precautions.

Declaration of Conformity

Declares conformity of the equipment to relevant EU directives and harmonized standards.

Statement of Warranty

Outlines the limited warranty terms, conditions, and period for the product and its components.

SECTION 2 SYSTEM: INTRODUCTION

How to Use This Manual

Explains how to use the manual, including understanding warnings and notes.

Equipment Identification and Receipt

Details how to identify the unit and inspect equipment upon receipt.

Power Supply Specifications

Lists technical specifications for the power supply, including input power, output current, and duty cycle.

Input Wiring Specifications

Details input voltage, frequency, power input, fuse, and wire size requirements for proper installation.

Power Supply Features

Illustrates and labels the various features and connection points on the power supply unit.

SECTION 2 TORCH: INTRODUCTION

Scope of Manual

Defines the scope of the manual, covering SL100/Manual and SL100/Mechanized plasma cutting torches.

General Description and Specifications

Describes torch design, operation, configurations, lead lengths, and parts.

Options, Accessories, and Plasma Introduction

Refers to parts lists and explains fundamental principles of plasma arc cutting.

SECTION 3 SYSTEM: INSTALLATION

Unpacking and Lifting Options

Guides unpacking, identifying, inspecting, and safely lifting the power supply unit.

Primary Input Power Connections

Details the procedures and safety precautions for connecting the primary input power to the unit.

Gas Connections

Explains how to connect the compressed air or high-pressure gas supply, including optional filters.

SECTION 3 TORCH: INSTALLATION

Torch Connections

Describes how to properly connect the torch to the power supply, including safety warnings.

Setting Up Mechanical Torch

Explains how to mount and align the mechanical torch for cutting operations.

SECTION 4 SYSTEM: OPERATION

Front Panel Controls and Features

Identifies and describes the function of each control and indicator on the front panel of the power supply.

Preparations for Operation

Outlines the steps to take before operating the system, including checking parts, connections, and setting pressure.

SECTION 4 TORCH: OPERATION

Torch Parts Selection and Cut Quality

Guides selection of torch parts and discusses factors influencing cut quality.

General Cutting Information

Provides information on cut surface, bevel angle, dross, piloting, and edge starting.

Hand Torch Operation

Details steps for standoff and drag cutting using the hand torch.

Gouging and Mechanized Torch Operation

Explains parameters for gouging and covers cutting/piercing with the mechanized torch.

SL100 Torch Cutting Data

Provides detailed charts for selecting torch parts and recommended cutting speeds for various materials.

PATENT INFORMATION

SECTION 5 SYSTEM: SERVICE

General Maintenance and Schedule

Outlines a maintenance schedule with tasks for each use, weekly, 3-month, and 6-month intervals.

Common Faults and Fault Indicators

Identifies common problems, causes, and interprets fault indicators on the system.

Basic Troubleshooting Guide

Provides a detailed guide to diagnose and resolve common operational issues based on symptoms.

Power Supply Parts Replacement

Describes procedures for basic parts replacement, including cover and filter element replacement.

SECTION 5 TORCH: SERVICE

Torch General Maintenance

Covers torch cleaning and O-ring lubrication to maintain performance and parts life.

Consumable Torch Parts Inspection and Replacement

Details how to inspect and replace consumable torch parts like tips, electrodes, and shield cups.

SECTION 6: PARTS LISTS

Introduction and Ordering Information

Introduces the parts list breakdown and provides instructions for ordering replacement parts.

Power Supply Replacement Parts

Lists items included with the replacement power supply and replacement parts for it.

Torch and Accessory Parts

Lists replacement parts for hand torches, machine torches, and available options/accessories.

Torch Consumable Parts

Provides a visual breakdown and catalog numbers for consumable parts for the SL100 torch.

APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)

APPENDIX 2: DATA TAG INFORMATION

APPENDIX 3: TORCH PIN-OUT DIAGRAMS

APPENDIX 4: TORCH CONNECTION DIAGRAMS

APPENDIX 5: SYSTEM SCHEMATIC, 400V UNITS

APPENDIX 6: PUBLICATION HISTORY