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Welding System
CUTMASTER
Victor CUTMASTER User Manual
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CUTMASTER 35MM
Manual 0-5082
SERVICE
5-1
SECTION 5 SYSTEM:
SERVICE
5.01
General Maintenance
W
arning!
Disconnect input power before maintaining.
Each Use
Visual check of
torch tip and electrode
W
eekly
Visually inspect the torch body tip,
electrode, start cartridge and shield cup
Visually inspect the
cables and leads.
Replace as needed
3 Months
Clean
exterior
of power supply
6 Months
Replace all
broken parts
Visually check and
Carefully clean the
interior
Maintain more often
if used under severe
conditions
Art # A-07938_AB
56
58
Table of Contents
Default Chapter
5
Table of Contents
5
Section 1
7
General Information
7
Important Safety Precautions
7
Notes, Cautions and Warnings
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
12
Declaration of Conformity
13
Statement of Warranty
15
Section 2 System: Introduction
17
How to Use this Manual
17
Equipment Identification
17
Receipt of Equipment
17
Power Supply Specifications
18
Input Wiring Specifications
19
Power Supply Features
20
Section 2 Torch: Introduction
21
01 Scope of Manual
21
02 General Description
21
03 Specifications
21
04 Options and Accessories
22
05 Introduction to Plasma
22
Section 3 System: Installation
25
Unpacking
25
Lifting Options
25
Primary Input Power Connections
25
Gas Connections
26
Section 3 Torch: Installation
29
01 Torch Connections
29
02 Setting up Mechanical Torch
29
Section 4 System: Operation
31
Front Panel Controls / Features
31
Preparations for Operation
32
Section 4 Torch: Operation
35
01 Torch Parts Selection
35
02 Cut Quality
35
03 General Cutting Information
36
04 Hand Torch Operation
37
05 Gouging
40
T.05 Gouging
40
06 Mechanized Torch Operation
41
07 Parts Selection for SL100 Torch Cutting
45
08 Recommended Cutting Speeds for SL100 Torch with Exposed Tip
46
09 Recommended Cutting Speeds for SL100 Torch with Shielded Tip
50
Patent Information
54
Section 5 System: Service
57
General Maintenance
57
Maintenance Schedule
58
Common Faults
58
Fault Indicator
59
Basic Troubleshooting Guide
60
Power Supply Basic Parts Replacement
62
Section 5 Torch: Service
65
01 General Maintenance
65
02 Inspection and Replacement of Consumable Torch Parts
66
Section 6
67
Parts Lists
67
Introduction
67
Ordering Information
67
Power Supply Replacement
67
Replacement Power Supply Parts
67
Section 6 Parts Lists
67
Options and Accessories
68
Replacement Parts for Hand Torch
68
Replacement Parts - for Machine Torches with Unshielded Leads
70
Replacement Shielded Machine Torch Leads Assemblies
72
Torch Consumable Parts (SL100)
73
Appendix 1: Sequence of Operation (Block Diagram
75
Appendix 2: Data Tag Information
76
Appendix 3: Torch Pin - out Diagrams
77
Appendix 4: Torch Connection Diagrams
78
Appendix 5: System Schematic, 400V Units
80
Appendix 6: Publication History
82
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Service Manual
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Victor CUTMASTER Specifications
General
Brand
Victor
Model
CUTMASTER
Category
Welding System
Language
English
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