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Wacker Neuson
Heater
E 2200
Wacker Neuson E 2200 User Manual
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E 2200 / E 3000ES
Operation
wc_tx001667gb.fm
41
Result
The machine is ready to have
power applied.
HTF sight gauge
(c)
f
Check that the HTF level is
within the operating range.
NOTICE:
S
t
arting the mach
ine
with low HTF will damage the
pumps.
HTF Hose connections
(e)
f
Check that all HTF hose
quick-connect
s are secure.
Hydronic heater
(f)
f
Inspect for signs of exhaust
leaks. See topic
Inspecting/
Replacing the Rope Gasket.
wc_gr008056
wc_gr008059
e
wc_gr008059
f
40
42
Table of Contents
Default Chapter
3
Foreword
3
Table of Contents
5
1 Safety Information
9
Signal Words Used in this Manual
9
Machine Description and Intended Use
10
Safety Guidelines for Operating the Machine
11
Service Safety
13
Safety Guidelines for Operating Combustion Burners
15
Safety Guidelines for Operating Gensets
16
Safety Guidelines for Towing the Machine
18
2 Labels
20
Label Locations
20
Label Meanings
22
3 Lifting and Transporting
27
Lifting the Machine
27
Preparing the Machine for Transport on a Truck or Trailer
28
Before Towing Checklist
29
4 Operation
30
Control / Component Locations
30
Control / Component Descriptions
31
Control Panel
32
Control Panel Components
33
Pumps, Gauges, and Valves
34
Preparing the Machine for First Use
35
General Sequence of Operation
36
Recommended Fuel
37
Positioning the Machine
38
Pre-Starting Checks
40
Connecting Power to the Machine
42
Starting and Stopping the Generator
43
Preheating the HTF
44
Initiating HTF Flow
45
Setting the Operating Temperature
47
Positioning the Hoses and Operating the Machine
48
Monitoring the Operating Parameters
50
Stopping the Machine Temporarily
51
Rewinding the Hoses
52
Shutting down and Packing up the Machine
54
Resetting a Low HTF Level Fault
55
Quick-Connect Coupling Usage and Care
58
Resetting the Snap Switch
59
Burner Controller Periods and Modes
60
5 Accessories
65
Available Accessories
65
Connecting the HX 200 or HX 60 HEAT XCHANGER
66
Connecting the HX 100 or HX 30 HEAT XCHANGER
68
Connecting the HX 50 or HX 15 HEAT XCHANGER
70
Combining the Machine with One HHS and One DPP
72
Combining the Machine with Two HHS and Two DPP (E 2200 Only)
74
Mounting the Auxiliary Pump Panel
76
6 Burner Setup
77
Adjusting the Burner Electrodes
80
Replacing the Burner Nozzle
83
Setting the "Z" Distance on V1-Style Heads
86
Adjusting the Air Settings
88
Setting the Fuel Pressure
89
7 Maintenance
91
Periodic Maintenance Schedule
91
Repairing a Hose
92
Inspecting the HTF System and the Fuel System
94
Inspecting Electrical Cords
95
Filling the HTF Reservoir
96
Cleaning the HTF Strainer
98
Replacing the Fuel Filter
100
Lubricating the Hose Reel System
101
Cleaning the Turbulators and the Exhaust Ducting
102
Inspecting/Replacing the Rope Gasket
104
Storing the Machine
105
Preparing the Machine for Seasonal Operation
106
8 Troubleshooting
108
Troubleshooting the Machine
108
9 Technical Data
110
E 3000Es
111
Trailer
112
Dimensions
113
MSDS: Dowfrost™ HD 50
114
Fuji Temperature Controller
121
10 Schematics
124
Electrical Schematic
124
Electrical Schematic Components
125
Burner System Circuit
128
Circulation System Circuit
129
Rewind System Circuit
130
4
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Wacker Neuson E 2200 Specifications
General
Brand
Wacker Neuson
Model
E 2200
Category
Heater
Language
English
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