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WAGNER
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GA 5000EACIC
Page 91 (Air Hoses)
WAGNER GA 5000EACIC - Air Hoses
108 pages
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91
GA 5000EA
C
OPERA
TING MANU
AL
VERSION
09/2016
ORDER NUMBER DOC
2360922
13.4.6
AIR HOSES
Order No
.
Designation
9982035
Air hose, red
6 mm, per met
er
9982077
Air hose, gr
een
8 mm, per meter
9987095
Air hose, blue
10 mm, per meter
90
92
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 About These Instructions
7
Preface
7
Warnings, Notices and Symbols in These Instructions
7
Languages
8
Abbreviations
8
Terminology for the Purpose of this Manual
9
2 Correct Use
10
Device Type
10
Type of Use
10
Use in an Explosion Hazard Area
10
Safety Parameters
10
Processible Working Materials
11
Reasonably Foreseeable Misuse
12
Residual Risks
12
3 Identification
13
Ce Explosion Protection Identification
13
Special Notice "X
13
Identification "X" (Type Examination Certificate)
14
Type Plate
15
4 General Safety Instructions
16
Safety Instructions for the Operator
16
Electrical Equipment
16
Personnel Qualifications
16
Safe Work Environment
16
Safety Instructions for Staff
17
Safe Handling of WAGNER Spray Devices
17
Grounding the Device
18
Product Hoses
18
Cleaning and Flushing
19
Handling Hazardous Liquids, Varnishes and Paints
20
Touching Hot Surfaces
20
Protective and Monitoring Equipment
20
Use in Areas Subject to Explosion Hazards
21
Safety Regulations
21
Setting up Stationary Electrostatic Systems
21
Safety-Relevant Information about Discharges
22
5 Description
23
Structure (Standard Variant)
23
GA 5000EACIC Design
23
GA 5000EACEC Design
24
Mode of Operation
25
GA 5000EACIC Mode of Operation
25
GA 5000EACEC Mode of Operation
26
Protective and Monitoring Equipment
27
Scope of Delivery
27
Technical Data
28
GA 5000EAC Dimensions
29
The WAGNER Electrostatic Aircoat Spraying System
30
Spraying Procedure for Aircoat Round Jet
31
Spraying Procedure for Aircoat Flat Jet
31
Electrostatic Effect
32
6 Assembly and Commissioning
33
Training Assembly/Commissioning Staff
33
Storage Conditions
33
Installation Conditions
33
Assembly and Installation
34
Typical Electrostatic Spraying System
34
Connecting GA 5000EACIC
36
Connecting GA 5000EACEC
37
Ventilation of the Spray Booth
38
Air Supply
39
Product Supply
39
Grounding
40
Preparation of Lacquer
42
Viscosity Conversion Table
42
Commissioning
43
Safety Instructions
43
Preparation for Commissioning
43
Verifying a Safe Operational Condition
44
7 Operation
45
Training the Operating Staff
45
Safety Instructions
45
Emergency Deactivation
46
General Rules for Making Adjustments to the Spray Gun
46
Working
47
Setting the Spray Pattern Using the Air Pressure Regulator
47
Spraying
48
Pressure Relief/Work Interruption
49
Dismantling the Gun Cover
50
Flushing out Clogged Round Jet Nozzles
51
Replacing Round Jet Nozzle's Nozzle Insert
51
Changing from Aircoat Round Jet to Aircoat Flat Jet
52
Replacing the Aircoat Flat Jet Nozzles
54
Cleaning of the Nozzle Parts
55
Eliminate Nozzle Clogging
56
Changing the Valve Housing
58
8 Cleaning and Maintenance
59
Cleaning
59
Cleaning Staff
59
Safety Instructions
59
Cleaning and Flushing the Device
61
Maintenance
63
Maintenance Staff
63
Safety Instructions
63
Safety Checks
64
Product Hoses, Tubes and Couplings
65
9 Trouble Shooting and Rectification
66
10 Repair Work
67
Repair Staff
67
Safety Instructions
67
Spray Gun
68
Tools
68
Dismantling of the Spray Gun
69
Cleaning the Parts after Disassembly
74
Assembling the Spray Gun
75
11 Function Test after the Repair
82
Checking the High Voltage
82
Air Test
84
Product Pressure Test
84
Test of Spray Pattern
84
12 Disposal
85
13 Accessories
86
Round Jet Nozzles
86
ACR 5000 Round Jet Nozzle Attachment
86
Aircoat Round Jet Nozzle Inserts
86
Flat Jet Nozzles
86
ACF 5000 Air Caps (Flat Jet)
86
ACF5000 Aircoat Flat Jet Nozzles
87
Filter
89
Electric Cables and Hoses
89
Gun Cable
89
Extension Cable for Gun Cable
89
Product Hoses, Standard
90
Product Hoses, Lowr
90
Product Hose, 1.5 MM
90
Air Hoses
91
Miscellaneous
92
14 Spare Parts
94
How Can Spare Parts be Ordered
94
GA 5000EACIC Spray Gun
95
GA 5000EAC - Adapter
98
GA 5000EACEC Spray Gun
100
Accessories Spare Parts Lists
102
Flat Jet Nozzles
102
ACR 5000 Round Jet Nozzle Attachment
103
15 Warranty and Conformity Declarations
104
Important Notes Regarding Product Liability
104
Warranty Claim
104
EU Declaration of Conformity
105
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