Waltron 3041 - Appendix A - Panel Mount Schematics

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Appendix A – Panel Mount Schematics

Waltron User Manual 101-016-B.3

3041 Silica Analyzer

APPENDIX A – PANEL MOUNT SCHEMATICS

Main Page

Waltron Customer Commitment2
Safety3
Warranty Agreement4
Checklist of Materials5
Table of Contents6
List of Figures8
List of Tables9
Overview10
Specifications10
Performance10
Sample Operating Conditions10
Signal Outputs11
Operational Calibration11
Safety Precautions, Instructions, and Hazards11
General Information11
List of Warnings and Potential Dangers12
Table 1.1: List of Hazards and Dangers12
Reagents13
Sample13
Waste Disposal13
Analyzer General Hazards13
Table 1.2: List of Materials Used in Waltron 3041 Analyzer13
Introduction16
Analyzer Description16
Figure 2.1: Waltron 3041 Analyzer Front View16
Applications17
Working Principle17
Figure 2.2: Waltron 3041 Inside View with Electrical Box and Liquids Box Shown17
Figure 2.3: Color Development18
Analysis Cycle19
Programming Commands19
Table 2.1: the Run Sequence of Colorimetric Determination19
Flow Diagram20
Analyzer Operations20
Figure 2.4: Flow Diagram20
Fast Loop Reservoir21
Figure 2.5: Depiction of the Fast-Loop Reservoir21
Figure 2.6: Mounting Dimensions for the Fast Loop Reservoir22
Wet-Section Box23
Figure 2.7: Hydraulic Box with Components Indicated23
Electronics24
Figure 2.8: Electronics Enclosure24
Installation25
Receiving25
Analyzer Handling25
Location and Mounting25
Pre-Installation25
Mouting Schematics26
Figure 3.1: the Dimensions for Mounting the Analyzer26
Figure 3.2: Reccomended Complete System Installation27
Electrical Connections28
AC Power Connection28
User Signal Connections29
Figure 3.3: Electrical Connections for User Connections and Power Connections29
Table 3.1: Terminal Block Pin Locations29
Reagent Information30
Reagent Holding Bracket30
Figure 3.4: Mounting Schematics for the Reagent Holding Bracket30
Analyzer Initial Start-Up31
Preparing the Analyzer for Start-Up31
User Interface32
User Instructions32
User Password32
Figure 5.1: User Interface Main Display Screen32
Table 5.1: User Password32
Table 5.2: Menu Access Level with Password32
Main Screen33
Table 5.3: Analyzer Operating Statuses33
Table 5.4: Main Menu Button Descriptions33
Reagent Refill34
Figure 5.2: User Interface Screen for Reagents Refill34
Run Menu35
Figure 5.3: User Interface after Pressing the RUN Menu35
Display Menu36
Display Process Values36
Chart36
Manual Step36
Figure 5.4: User Interface in the DISPLAY Menu36
Data Logger37
Save to USB37
Figure 5.5: Manual Step Functions Shown in the Bottom Left Corner37
Figure 5.6: Data Logger Screen of the User Interface37
Program Menu38
Settings Menu38
Figure 5.7: User Interface after Pressing the PROGRAM Menu38
Figure 5.8: the SETTINGS Menu and Options Are Displayed38
Calibration Menu39
Figure 5.9: User Interface at the CALIBRATION Menu39
Service Menu40
Operation41
Reagents Prime41
Blank Calibration41
Slope (Factor) Calibration42
Single Analysis Cycle42
Online Measurement43
Grab Sample43
Emergency Stop44
Maintenance45
Scheduled Maintenance45
Table 7.1: Scheduled Manintenance Reference Chart46
Sample Pump Tubing Replacement47
Figure 7.1: Pump Tubing Replacement47
Drain Pinch Valve Tubing Replacement48
Reagent Pump Tubing Replacement48
Analyzer Shut-Down50
Troubleshooting51
Table 9.1: Alarm Descriptions51
10 Spare Parts52
Table 10.1: Routine Maintenance Parts Listing52
Table 10.2: Standards and Reagents Parts Listing52
Table 10.3: Spare Parts Listing52
Appendix A - Panel Mount Schematics54

Waltron 3041 - Appendix A - Panel Mount Schematics

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