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Wascom EMERALD W75ES User Manual

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65 pages
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WARNING: ALL OPERATING AND MAINTENANCE PROCEDURES SHOWN ON THE NEXT
PAGE OF THIS MANUAL MUST BE FOLLOWED DAILY FOR PROPER OPERATION OF
YOUR WASCOMAT MACHINE.
PLEASE ENTER THE FOLLOWING INFORMATION AS IT APPEARS ON THE WASHER
DATA PLATE LOCATED AT TOP LEFT OF THE REAR PANEL. SERIAL NUMBER IS ALSO
LOCATED ON A STICKER ON THE INSIDE OF THE DOOR.
MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE
REFERENCE.
MACHINE TYPE OR MODEL
MACHINE SERIAL NUMBER(S)
ELECTRICAL CHARACTERISTICS:________ VOLTS, _______ PHASE, ______ HZ.
OPERATING & MAINTENANCE MANUAL
WASCOMAT
W75ES – W105ES – W125ES – W185ES
EMERALD SERIES
471 1562-66/01
95.32

Table of Contents

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Wascom EMERALD W75ES Specifications

General IconGeneral
Spin Speed1200 RPM
ColorWhite
Child LockYes
Delay StartYes
Loading TypeFront Load
Dimensions (HxWxD)850 x 600 x 580 mm

Summary

Introduction

General

Overview of Wascomat EMERALD SERIES washer/extractors and their features.

Technical Data

Outline and Dimensions

Installation

Machine Foundation

Instructions for preparing and creating a concrete foundation for the machine.

Mechanical Installation

Steps for physically installing the washer, including leveling and securing.

Electrical Connections

Guidance on connecting the machine to the electrical power supply safely.

Water Connections

Instructions for connecting the hot and cold water supply lines to the machine.

Water Supply Piping Sizing

Guide for calculating and selecting appropriate pipe diameters for water supply.

Drain Connections

Procedures for connecting the machine's drain hose to the drainage system.

Start-up and Safety Checklist

Essential checks before the initial operation of the installed washer.

Function Control Check-out List

A list of checks to perform after installation to ensure proper operation.

Operating Instructions

Preparations

Steps to take before starting a wash cycle, including sorting and loading.

Washing

Basic steps for operating the washing machine through its cycles.

Rapid Advance

How to skip steps in a wash cycle using the Rapid Advance function.

Changing Wash Programs

Procedure for changing the selected wash program mid-cycle.

Daily Maintenance

Routine tasks to perform daily to maintain the washer's condition.

Fault-Finding Program

Built-in Service Program

Setting Service Switch

Instructions for activating the built-in service program by changing a switch.

Function Checks

How to check machine inputs and outputs using the control panel's indicator lights.

Programming

Coin-Operated Machines

Overview of programming features for coin-operated models.

Price Programming

Steps to set prices for different wash cycles using the control panel.

Wiring for Automatic Price Reduction

Information on wiring for automatic price reduction relay boxes.

Programming Automatic Price Reduction

How to program percentage-based price reductions for wash cycles.

Coin Counter

Explanation of the built-in coin counter and how to read it.

Wash Cycles

Mechanical and Electrical Design

Machine Construction

Description of the outer shell, base, and overall structural components.

Inner Cylinder

Details about the inner drum's material, construction, and design features.

General

Overview of control components and their accessibility for servicing.

Main Units

Identification and description of the primary components of the washer.

Control Unit

Description of the control panel, microprocessor, and associated components.

Relays

Explanation of the three relays used and their functions in controlling the motor.

Panels

Information on the machine's panels, their materials, and removability.

Back Gable and Bearing

Details on the construction of the back gable and the bearing system.

Door Description

Components and materials making up the machine's door assembly.

Door Lock Description

Detailed explanation of the door lock mechanism and its operation.

Drive Motor

Description, construction, and function of the machine's drive motor.

Principal Wiring and Measurements

Wiring diagrams and measurement points for single-phase motors.

Motor Connections

Details on connecting the motor and its overload protector.

Motor Overload Protector

Explanation of the self-resetting thermal overload protectors in the motor.

Removing the Motor

Step-by-step guide for safely removing the drive motor unit.

Water Level Controls

How the pressure switch controls water levels and its adjustment.

Inlet Valves

Description and operation of the machine's inlet valves.

Maintenance Instructions

Recommendations for cleaning and maintaining inlet valves.

Trouble Shooting

Steps for diagnosing and fixing issues with inlet valves not opening or closing.

Disassembling the Valve

Procedures for taking apart and reassembling the inlet valve.

Inlet Valve for W185

Specific details about the inlet valve used in the W185 model.

Clean Out

How to clean the inlet valve, especially to remove lime deposits.

Soap Supply Box

Description of the three-compartment soap supply box and its usage.

Drain Valve

Explanation of the drain valve's operation and troubleshooting common issues.

Maintenance

Daily

Routine maintenance tasks to be performed on a daily basis.

Weekly

Maintenance tasks recommended for weekly execution.

Every Three Months

Maintenance tasks to be performed quarterly.

Trouble Shooting

Machine Does Not Start

Steps to diagnose why the washing machine fails to start.

Water Does Not Drain

Troubleshooting guide for issues related to water not draining from the machine.

Machine Does Not Extract

Steps to diagnose why the machine fails to perform the extraction cycle.

Motor Not Operating at Wash Speed

Troubleshooting guide for when the motor does not run at the correct wash speed.

Slow Operation or Noise

Diagnosing issues causing slow wash speeds or unusual noises.

Metallic Noise at Rear

Identifying the cause and solution for metallic noises from the machine's rear.

Door Leaking

Steps to troubleshoot and resolve water leaks from the machine door.

Leaking Around Glass

How to fix water leaks occurring around the door's glass.

Water Not Entering Machine

Troubleshooting steps for when water fails to enter the washing machine.

Continuous Filling

Diagnosing why the machine continues to fill with water without stopping.

Continuous Flow Without Filling

Troubleshooting when water flows out without the machine filling properly.

Machine or Panel Vibration

Steps to resolve issues causing excessive vibration of the machine or its panels.

Keypad Buttons Not Working

How to troubleshoot and fix non-responsive keypad buttons.