Witt GP 42 Operation & Service Manual

1
РУКОВОДСТВО ПО МОНТАЖУ И ЭКСПЛУАТАЦИИ
GP OPERATION & SERVICE MANUAL
СОДЕРЖАНИЕ CONTENTS
1. ВВЕДЕНИЕ ........................................................................
2
1.1 НАЗНАЧЕНИЕ...............................................................
2
1.2 БЕЗОПАСНОСТЬ..........................................................
2
1.3 УКАЗАНИЯ ПО БЕЗОПАСНОСТИ ...............................
3
1.4 ОГРАНИЧЕНИЕ ОТВЕТСТВЕННОСТИ .......................
3
2. ГАРАНТИИ.........................................................................
4
3. ТЕХНИЧЕСКАЯ ИНФОРМАЦИЯ ......................................
5
3.1 ОБОЗНАЧЕНИЕ ТИПОВ...............................................
5
3.2 КОМПЛЕКТ ПОСТАВКИ ...............................................
5
3.3 ДАННЫЕ ДЛЯ ЗАКАЗА.................................................
6
3.4 СЕРТИФИКАТЫ............................................................
6
4. ТЕХНИЧЕСКИЕ ДАННЫЕ.................................................
7
4.1 ОБЩИЕ ДАННЫЕ .........................................................
7
4.2 ПОДБОР МОТОРА........................................................
7
4.3 МАТЕРИАЛЫ ..............................................................
10
4.4 ДАВЛЕНИЯ .................................................................
10
4:5 РАЗМЕРЫ...................................................................
11
4.6 РАЗРЕЗ НАСОСА.......................................................
13
4.7 ПРИНЦИП ДЕЙСТВИЯ...............................................
18
4.8 ХАРАКТЕРИСТИКИ....................................................
18
5. ПРИМЕНЕНИЕ .................................................................
19
5.1 ОБЩАЯ ЧАСТЬ...........................................................
19
5.2 ОПРЕДЕЛЕНИЕ ПРОИЗВОДИТЕЛЬНОСТИ НАСОСА
20
5.3 СОВМЕЩЕНИЕ НАСОСА И УСТАНОВКИ................. 2
0
6. МОНТАЖНЫЕ УКАЗАНИЯ..............................................
22
6.1 РАЗМЕЩЕНИЕ НАСОСА ...........................................
22
6.2 ПОДКЛЮЧЕНИЕ НАСОСА.........................................
22
6.3 УСТРОЙСТВО ВСАСЫВАЮЩЕГО ПАТРУБКА.........
23
6.4 НАГНЕТАТНЛЬНЫЙ ТРУБОПРОВОД .......................
24
6.5 ЭЛЕКТРИЧЕСКОЕ ПОДКЛЮЧЕНИЕ / ЗАЩИТЫ........
24
7. МОНТАЖ И ЭКСПЛУАТАЦИЯ.........................................
26
7.1 ПОДГОТОВКА К МОНТАЖУ........................................
26
7.2 МОНТАЖ НАСОСА......................................................
26
7.3 ОГРАЖДЕНИЕ МУФТЫ...............................................
27
7.4 ПОДГОТОВКА К ПУСКУ ..............................................
27
7.5 ПУСК ............................................................................
27
7.6 РАБОЧЕЕ СОСТОЯНИЕ НАСОСА .............................
28
7.7 НАСОС В РЕЗЕРВЕ ...................................................
28
8. ОБСЛУЖИВАНИЕ И ЭКСПЛУАТАЦИЯ..........................
29
8.1 ДЕМОНТАЖ НАСОСА.................................................
29
8.2 КОНТРОЛЬ УРОВНЯ МАСЛА .....................................
30
8.3 СМЕНА МАСЛА ........................................................... 3
1
8.4 ЗАМЕНА САЛЬНИКОВ ................................................ 3
1
8.5 ЗАМЕНА ПОДШИПНИКОВ..........................................
34
8.6 МАСЛО В НАСОСЕ .....................................................
36
8.7 ПЕРЕСЫЛКА НАСОСА................................................
37
8.8 ОСОБЫЕ УКАЗАНИЯ ..................................................
37
1. INTRODUCTION................................................................. 2
1.1 INTENDED USE............................................................. 2
1.2 SAFETY REQUIREMENTS............................................ 2
1.3 SAFETY ADVICE........................................................... 3
1.4 DISCLAIMER ................................................................. 3
2. TERMS OF WARRENTY..................................................... 4
3. TECHNICAL INFORMATION.............................................. 5
3.1 DESCRIPTION OF TYPES ............................................ 5
3.2 SCOPE OF DELIVERY .................................................. 5
3.3 ORDERINFORMATION ................................................. 6
3.4 CODES / CERTIFICATES / APPROVALS...................... 6
4. TECHNICAL DATA............................................................. 7
4.1 GENERAL INFORMATION ............................................ 7
4.2 MOTOR SELECTION..................................................... 7
4.3 MATERIALS................................................................. 10
4.4 PRESSURE RANGE.................................................... 10
4.5 DIMENSIONS .............................................................. 11
4.6 SECTIONAL VIEWS..................................................... 13
4.7 DESCRIPTION OF OPERATION ................................. 18
4.8 PERFORMANCE CHARACTERISTIC TABLE.............. 18
5. APPLICATIONS................................................................ 19
5.1 GENERAL.................................................................... 19
5.2 DETERMINATION OF THE REQUIRED FLOW ........... 20
5.3 ADAPTATION TO PLANT REQUIREMENTS............... 20
6. INSTALLATION INSTRUCTIONS..................................... 22
6.1 PUMP ARRANGEMENT .............................................. 22
6.2 PUMP CONNECTION.................................................. 22
6.3 DOWNLEG DESIGN.................................................... 23
6.4 PUMP DISCHARGE LINE............................................ 24
6.5 SAFETY AND ELECTRICAL INFORMATION............... 24
7. INSTALLATION AND APPLICATION............................... 26
7.1 PREPARING THE PUMP FOR INSTALLATION........... 26
7.2 MOUNTING INSTRUCTIONS ...................................... 26
7.3 COUPLING PROTECTION .......................................... 27
7.4 PRIOR TO COMMISSIONING...................................... 27
7.5 COMMISSIONING PROCEDURE................................ 27
7.6 DURING NORMAL OPERATION ................................. 28
7.7 PUMP STANDSTILL (STAND-BY) ............................... 28
8. SERVICE AND MAINTANANCE....................................... 29
8.1 REMOVING A PUMP ................................................... 29
8.2 OIL LEVEL CONTROL................................................. 30
8.3 OIL EXCHANGE .......................................................... 31
8.4 CHANGING THE SHAFSEALS….…………………..…..31
8.5 CHANGING THE BEARINGS....................................... 34
8.6 OIL IN THE PUMP ....................................................... 36
8.7 SHIPPING OF THE PUMP........................................... 37
8.8 WARNINGS ................................................................. 37
ПОСТАВЩИК / MANUFACTRER
TH. W ITT K ÄLTEMASCHINENFABRIK G MB H
L UKASSTRASSE 32
52070 A ACHEN , G ERMANY
T EL . +49-241-18208-0 * F AX . +49-241-18208-49 АЯ 45
Д АННЫЕ ДЕЙСТВИТЕЛЬНЫ С 1.2.2002
В СЕ ПРАВА СОБЛЮДЕНЫ .
У СЛОВИЯ ПОСТАВКИ И МОНТАЖА ДЕЙСТВИТЕЛЬНЫ .
D ATA VALID FROM 1.2.2002
A LL RIGHTS RESERVED , SUBJECT TO ALTERATIONS WITHOUT NOTICE .
O UR TERMS OF DELIVERY ARE VALID FOR ALL SALES .

Witt GP 42 Specifications

General

Voltage	230 V
Frequency	50 Hz
Weight	12 kg
Max Flow Rate	42 m³/h
Power	1200 W