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Worcester 29CDi GC 47-406-34

Worcester 29CDi GC 47-406-34
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UK/IE
INSTALLATION COMMISSIONING AND SERVICING INSTRUCTIONS
WALL HUNG RSF GAS FIRED CONDENSING COMBINATION BOILER
GREENSTAR CDi CLASSIC
FOR SEALED CENTRAL HEATING SYSTEMS AND MAINS FED DOMESTIC HOT WATER
6 720 803 599 (2012/06)
The appliances are for use with:
Natural Gas or L.P.G. (Cat. II type C13, C33)
Natural Gas: 29CDi GC number 47-406-34
34CDi GC number 47-406-36
38CDi GC number 47-406-38
42CDi GC number 47-406-10
L.P.G.: 29CDi GC number 47-406-35
34CDi GC number 47-406-37
38CDi GC number 47-406-39
42CDi GC number 47-406-11

Table of Contents

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Worcester 29CDi GC 47-406-34 Specifications

General IconGeneral
Model29CDi
CategoryBoiler
GC Number47-406-34
Fuel TypeNatural Gas
Domestic Hot Water Output29 kW
Efficiency RatingA
Efficiency89.2%
Central Heating Flow Temperature Range30 - 80 °C
Dimensions760 x 440 x 360 mm
Domestic Hot Water Flow Rate12.3 litres/min

Summary

Key to Symbols and Safety

Key to Symbols

Explains warning symbols, important information symbols, and common symbols used in the manual.

Safety Precautions

Outlines immediate actions for gas leaks and safe boiler operation guidelines.

Appliance Information

General Information

Describes the standard package contents and the boiler's basic features.

Layout & Components

Identifies and illustrates the various internal and external components of the boiler.

Technical Data

Presents detailed technical specifications and performance data for the boiler models.

Pre-Installation Procedures

Cleaning Primary Systems

Details the process for cleaning the heating system, including flushing and water treatment.

Mains Supply Requirements

Covers requirements for electrical and gas supply, including safety and connection standards.

Water Systems and Pipe Work

Specifies requirements for water pipework, system connections, and valve types.

Condensate Pipe Work Installation

Details the installation and disposal methods for condensate drainage pipework.

Pressure Relief Pipe Work

Explains the safe installation and routing of the pressure relief valve discharge pipe.

Boiler Location and Clearances

Defines minimum installation clearances around the boiler for safety and access.

Plumbing Manifold Connections

Describes the plumbing manifold connections and pipework layout.

Flue Options and Lengths

Lists available flue systems and their maximum lengths for different boiler configurations.

Flue Terminal Positions

Specifies minimum clearances for flue terminals to prevent combustion product re-entry.

Plume Management Terminal Positions

Details positioning for plume management to control discharge direction and avoid nuisances.

Installation Procedures

Unpacking Wall Frame and Ancillary Items

Provides safety instructions for unpacking and handling the boiler and its accessories.

Wall Mounting Plate and Flue Opening

Guides the installation of the wall mounting plate and flue outlet positioning.

Charging Link (Filling Loop) Installation

Explains the procedure for fitting and using the charging link for system filling.

Unpacking the Appliance

Details the steps for safely removing the boiler from its packaging.

Fitting Appliance and Boiler Connections

Covers connecting system pipes to the boiler and pre-plumbing manifold.

Flue Installation Guide

Outlines procedures for installing various flue systems, including telescopic and plume management.

Condensate Connection

Describes how to connect the condensate drain pipework for proper discharge.

Electrical Connections

Details electrical connection procedures for the control panel and external controls.

Position of Wired Components

Shows the layout and connections of internal electrical components.

Commissioning the Boiler

Pre-Commissioning Checks

Lists essential checks for pipework, gas supply, and connections before commissioning.

Filling the System

Explains the procedure for filling the central heating system and achieving the correct pressure.

Starting the Appliance

Guides on safely starting the boiler for the first time and initial operation.

Water Treatment Procedures

Covers system cleaning, flushing, and the use of inhibitors for central heating.

Gas Pressure and Rate Checks

Details checks for gas inlet pressure, gas rate, and hot water functions.

Finishing Commissioning Steps

Outlines the final steps, including refitting the casing, handover, and user demonstration.

Servicing and Spare Parts

Inspection and Service Overview

Outlines procedures for routine inspection and servicing of the boiler.

Component Access for Servicing

Details how to access internal boiler components for servicing.

Fan Pressure Test Procedure

Explains how to perform a fan pressure test to assess the heat exchanger.

Cleaning the Heat Exchanger

Provides instructions for cleaning the boiler's heat exchanger.

Cleaning the Burner Assembly

Guides on cleaning the burner assembly.

Checking the Burner Cover Diaphragm

Details how to inspect the burner cover diaphragm for damage.

Cleaning the Condensate Trap

Explains the process for cleaning the condensate trap.

Setting the AirGas Ratio

Describes the procedure for adjusting the air/gas ratio for optimal combustion.

Replacement of Parts Guide

Guides on safely replacing various internal boiler components.

Short Parts List

Lists common replacement parts with their part numbers for identification.

Fault Finding and Diagnosis

Fault Finding Guide

Provides a table of common fault codes, descriptions, and remedies for troubleshooting.

Central Heating Function Operation

Illustrates the operational sequence for the central heating function.

Preheat and DHW Function

Explains the boiler's operation for domestic hot water (DHW) preheat and demand.

Protection Functionality

Details the boiler's protective functions, including frost protection and pump anti-seize.

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