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Xantrex Trace DR Series User Manual

Xantrex Trace DR Series
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Installation &
Operators Manual
DR Series
Inverter/Charger
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Xantrex Trace DR Series Specifications

General IconGeneral
DimensionsVaries by model
Output Voltage12 VDC or 24 VDC (depending on model)
Charging AlgorithmMulti-stage (Bulk, Absorption, Float)
Battery TypesFlooded, Gel, AGM
Operating Temperature-20°C to 50°C
WeightVaries by model, approximately 20-30 lbs

Summary

Safety Guidelines

IMPORTANT SAFETY INSTRUCTIONS

Key safety precautions to follow during installation and maintenance of the inverter/charger.

BATTERY SAFETY INFORMATION

Essential safety guidelines and precautions when working with batteries.

Introduction to DR Series

Product Identification and Unpacking

Details on unpacking the inverter, model identification, and numbering conventions.

Certification Information

Covers the UL/CSA certification standards for the inverter/charger.

Installation Procedures

Product Features and Options

Overview of the DR Series inverter/charger features and available optional accessories.

Pre-Installation and Component Placement

Guidance on location, mounting, ventilation, and required tools/materials for installation.

Wiring and Grounding Basics

Instructions for AC/DC wiring, grounding, and conduit runs.

Panel Connections and DC Disconnect

Details on connecting to panels, AC breakers, DC disconnects, and wire routing.

DC Wiring and Battery Cable Sizing

Critical information on DC wiring, battery cable sizing, and potential hazards.

DC Disconnect and Over-current Protection

Guidelines for DC disconnects and over-current protection, including fuse and breaker sizing.

Battery Cable Connections

Proper methods for connecting battery cables to the inverter terminals, including polarity warnings.

Battery Bank Setup and Configuration

Guidance on battery bank sizing, types, and wiring configurations (series, parallel).

Wiring Batteries in Series

Diagrams and explanations for wiring batteries in series to achieve desired voltage levels.

Wiring Batteries in Parallel

Diagrams and explanations for wiring batteries in parallel to increase current capacity and run time.

Wiring Batteries in Series-Parallel

Instructions for series-parallel battery wiring, which increases both voltage and run time.

Series-Parallel Configurations and Cross-Tying

Details on series-parallel configurations, including optional cross-tying for improved performance.

Generator Integration Requirements

Requirements for using an AC generator as an input source, including voltage and current considerations.

Generator Hookup Procedures

Basic hookup information for connecting a generator, including bonding and grounding for non-utility use.

Utility/Generator Hookup with Transfer Switch

Steps for integrating utility and generator power via a transfer switch for seamless operation.

AC Wiring to Panels and Inverter Input

Instructions for AC wiring to sub-panels and connecting the AC input to the inverter.

AC Input Wiring to Inverter

Procedure for wiring the AC input to the inverter, emphasizing safety precautions and connections.

AC Output Wiring to Sub-panel

Steps for connecting the inverter's AC output to the sub-panel, ensuring proper neutral-ground bonding.

AC Input Wiring to Main Utility Breaker Box

Diagram and steps for connecting the AC input to the main utility breaker box for single inverter installations.

Series Stacking for Enhanced Output

Overview of series stacking two inverters for 240 VAC loads and power systems, requiring a DRI kit.

Operation Guide

Front Panel Controls and Indicators

Overview of front panel components, including power switch, ports, indicators, and controls.

Search Mode Watts Potentiometer

How to adjust the Search Mode Watts potentiometer to optimize energy saving and load detection.

Battery Charger Rate Adjustment

Guidance on using the Battery Charger Rate potentiometer to set optimal charging current for the battery bank.

Over Discharge Protection and AC Transfer Voltage

Explanation of Over Discharge Protection and AC Transfer Voltage settings and their functions.

Battery Capacity Setting

How to set the Battery Capacity potentiometer for correct charge profiles and over-discharge protection.

LED Indicators Overview

Explanation of the front panel LED indicators, their colors, and meanings for system status.

Inverter Start-up Procedure

Step-by-step guide for starting the inverter, including self-test, AC/DC power application, and initial checks.

Charger Mode Operations

Explanation of the 3-stage charging process, including Bulk, Absorption, Float, and Equalize modes.

Equalize Charging Procedure

Detailed steps for performing equalize charging on vented batteries, including safety precautions.

Troubleshooting Common Issues

Error Conditions and Solutions

Guide to diagnosing and resolving common error conditions, possible causes, and solutions.

Appendix and Support

Battery Selection, Sizing, and Maintenance

Information on selecting, sizing, and maintaining batteries for optimal performance.

Problem Loads and Wiring Issues

Guidance on handling problematic loads and addressing multiwire branch circuit wiring issues.

Warranty Terms and Policies

Details on warranty coverage, exclusions, life support policy, and registration procedures.

Service Information

Specifications

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