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Xantrex Truecharge 40+ Amp User Manual

Xantrex Truecharge 40+ Amp
78 pages
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Owner’s Guide
Truecharge 20+/40+ Amp
Multistage Battery Charger

Table of Contents

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Xantrex Truecharge 40+ Amp Specifications

General IconGeneral
BrandXantrex
ModelTruecharge 40+ Amp
CategoryBattery Charger
LanguageEnglish

Summary

Important Safety Instructions

General Safety Warnings

Instructions on preventing shock, fire, and injury during operation and installation of the Truecharge+ charger.

Explosive Gas and Battery Precautions

Safety measures for working with batteries and preventing gas explosions, including lead-acid battery handling.

FCC Information to the User

Compliance information regarding FCC regulations for radio frequency emissions from the equipment.

Introduction to Truecharge+

Truecharge+ Features Overview

Details continuous rating, multi-battery charging capability, and wide voltage range operation of the Truecharge+.

Selector Switches and Modes

Explains the function of selector switches for charge mode, battery type, and temperature settings.

Front Panel Indicators and Settings

Details the function of indicator lights and selector switches on the Truecharge+ front panel.

How Truecharge+ Works

Explains the high-frequency, switched-mode power conversion method used by the charger for efficient operation.

Installing Truecharge+

Location, Conditions, and Circuits

Specifies suitable installation locations, environmental conditions, and electrical circuit parameters for the charger.

DC Wiring Requirements

Outlines length, size, and disconnect requirements for DC wiring, including over-current protection.

AC Wiring Requirements

Details AC input wiring, circuit requirements, and disconnect device specifications for safe installation.

Mounting Procedures

Instructions for securely mounting the Truecharge+ on a vertical surface using appropriate hardware.

Connecting DC Wiring

Step-by-step guide for connecting DC wiring to batteries and the Truecharge+ charger.

Connecting AC Wiring

Instructions for connecting the Truecharge+ to the AC power source, including wire color coding.

Grounding Requirements

Explains the necessity and method for proper grounding to reduce the risk of electrical shock.

Installation Tools and Materials

Lists necessary tools and materials required for the successful installation of the Truecharge+.

Installing Optional Accessories

Guidance on installing optional accessories like the Battery Temperature Sensor and Remote Display Panel.

Operation of Truecharge+

Charging Basics and Time Calculation

Explains how to calculate charging time and factors affecting it, including battery capacity and depth of discharge.

Battery Temperature Settings

How to select battery temperature settings for correct charging voltage compensation.

Generator Use and Indicator Lights

Information on using generators as a power source and interpreting charger indicator lights.

Charging Your Batteries

Procedures and considerations for charging batteries with the Truecharge+, including load disconnection.

Equalizing Flooded Batteries

Instructions and precautions for performing an equalization charge on flooded batteries to optimize performance.

Maintenance and Troubleshooting

Routine Maintenance and Cleaning

Procedures for cleaning the charger exterior and performing routine checks on wiring and connections.

Troubleshooting Indicator Lights

Explains the meaning of different indicator light patterns for fault diagnosis and charger status.

Resolving Typical Problems

Identifies common problems, their causes, and solutions for the Truecharge+ charger.

Specifications and Approvals

Physical Specifications

Details dimensions, weight, and input/output connection types for the Truecharge+ charger.

Electrical Specifications

Covers battery outputs, voltage, current ratings, charge modes, and compensation parameters.

AC Input and Protection Features

Information on AC input voltage, current, power factor, efficiency, and built-in protection mechanisms.

Safety and EMC Approvals

Lists safety certifications (CSA, UL) and electromagnetic compatibility (EMC) compliance (FCC Class A).

Battery Charging Algorithms

Battery Types and Charge Stages

Describes supported battery types (Flooded, Gel, AGM) and the three main charging stages.

Bulk, Absorption, and Float Stages

Details the characteristics and progression of bulk, absorption, and float charging phases.

Equalization and Two-Stage Charging

Explains equalization for flooded batteries and the alternative two-stage charging method.

Battery Maintenance Procedures

Maintenance Guidelines

Safety warnings and basic checks for battery maintenance, including electrolyte levels and connections.

Preparation for Battery Cleaning

Lists clothing, tools, equipment, and supplies needed for cleaning batteries and their components.

Maintaining Terminals and Lugs

Procedures for cleaning battery terminals and lugs to prevent corrosion and ensure good contact.

Cable Maintenance

Inspection and maintenance guidelines for battery cables, including insulation and connections.

Product and System Information

Warranty Details and Service

Details the product warranty period, coverage, transferability, and how to obtain service.

Disclaimers and Limitations

Outlines warranty exclusions, limitations on liability, and usage restrictions for the product.

Return Material Authorization Policy

Procedures for returning products for warranty service or repair, including RMA requirements.

Recording Product Information

Space to record essential details about the Truecharge+ unit for future reference or service.

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