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Xtreme XR1255 User Manual

Xtreme XR1255
80 pages
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(702) 636-2969
(800) 497-1704
1415 W. Bonanza Rd. Las Vegas, NV 89106
www.XtremeManufacturing.com
XR1255
Operation & Safety Manual

Table of Contents

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Xtreme XR1255 Specifications

General IconGeneral
BrandXtreme
ModelXR1255
CategoryForklifts
LanguageEnglish

Summary

Introduction to the XR1255 Forklift

Model and Serial Number Plate

Location and importance of the model/serial number plate for reference.

Replacement Manuals

Information on how to obtain replacement operation and safety manuals.

Forklift Orientation

Defines directional terms (front, rear, left, right) from the operator's perspective.

XR1255 Safety Guidelines

Safety Disclaimer

Manufacturer reserves rights for technical changes; manual is a basic guide.

Understanding Signal Words

Explains DANGER, WARNING, and CAUTION signal words and hazard levels.

Safety Symbols Explained

Purpose of safety symbols to alert operators to hazards.

Employer Responsibilities

Employer's duty to train workers on forklift hazards and safety.

Operator Responsibilities

Operator's role in safe operation and understanding warnings.

Operator Qualifications

Requirements for forklift operators: physical, license, and training.

Forklift Modifications Warning

Warnings against unauthorized modifications affecting capacity or stability.

Safe Mounting and Dismounting

Procedures for safely mounting and dismounting the forklift.

Work Site Safety Procedures

Guidelines for safe operation in various work site conditions.

Before Starting Forklift Checks

Essential safety steps and checks before operating the forklift.

General Operation Safety

Guidelines for safe operation, including electrical hazards and tip-over prevention.

Load Handling Safety

Procedures for safe lifting, lowering, and traveling with loads.

Attachment Safety

Warnings and procedures for connecting and using attachments.

Forklift Shut Down Procedure

Steps to safely shut down the forklift.

Forklift Maintenance Safety

Importance of following maintenance instructions for safety.

Lead-Acid Battery Safety

Hazards and precautions when handling lead-acid batteries.

Jump Starting Procedures

Procedures and warnings for jump starting the forklift.

Dead Engine Towing

Procedure for releasing parking brakes for towing.

Re-activating Front Parking Brakes

Procedure to re-engage the parking brakes.

XR1255 Labels and Identification

Label Legend Overview

Visual guide to label locations on the forklift.

Label Locations: Front View

Identification of label positions from the front of the forklift.

Label Locations: Rear View

Identification of label positions from the rear of the forklift.

Label Locations: Cab View

Identification of label positions within the operator's cab.

Detailed Label Table

A table listing all labels with part numbers and descriptions.

Obtaining Replacement Labels

Instructions on how to order replacement labels.

XR1255 Features and Specifications

Standard Equipment

Lists the standard components and features of the XR1255 forklift.

Optional Equipment

Lists optional features and attachments available for the XR1255.

XR1255 Technical Specifications

Detailed performance, power train, tires, hydraulics, and dimensions.

Available Attachments

Lists various attachments compatible with the XR1255.

Accessories and Options

Lists additional accessories and optional configurations.

Operator Cab Controls and Indicators

Ignition Switch Operation

Description of the ignition switch positions and their functions.

Accessory Power Outlet

Location and use of the 12-volt accessory outlet.

Accelerator Pedal Function

How to use the accelerator pedal to control engine speed.

Service Brake Pedal

How to use the service brake pedal to slow or stop the forklift.

Steering Wheel Operation

How to use the steering wheel for directional control.

Horn Button

Location and function of the horn button.

Operator Seat Controls

Description of operator seat adjustments for comfort and positioning.

Seat Belt Usage

Importance and proper use of the seat belt for operator safety.

Rear View Mirrors

Location and purpose of the adjustable rear view mirrors.

Controls and Indicators Overview

General overview of various controls and indicators in the operator's cab.

Travel Select Lever

Operation of the lever for changing travel direction (Forward, Neutral, Reverse).

Gear Select Switch

Operation of the switch for selecting transmission gears.

Parking Brake Switch

How to engage and disengage the parking brake.

Load Capacity Charts

Location and purpose of load capacity charts for safe load handling.

Hydraulic Oil Temperature Indicator

Function and warning for the hydraulic oil temperature indicator.

Low Brake Pressure Indicator

Function and warning for the low brake pressure indicator.

Rear Axle Lock Indicator

Function and warning for the rear axle lock indicator.

Hourmeter Function

Function of the hourmeter for tracking operating hours and maintenance.

Voltage Gauge

Indication of system voltage and potential warnings.

Fuel Gauge

Indicates the quantity of fuel in the tank.

Oil Pressure Gauge

Indicates engine oil pressure and potential warnings.

Coolant Temperature Gauge

Indicates engine coolant temperature and normal operating range.

Rear Axle Centering Indicator

Function and requirement for rear axle centering for steering changes.

Light Switch Operation

Controls for cab and boom lights.

Turn Signal and Hazard Switches

Operation of turn signal and hazard light switches.

Steering Select and Rear Switches

How to change steering modes and engage rear wheel steering.

Declutch Switch Function

Function of the declutch switch for disengaging transmission.

Outrigger Switches

Operation of switches to lower/raise outriggers.

Boom Control Handle

Operation of the boom control handle for boom and tilt functions.

Boom Control Handle Functions

Detailed breakdown of boom control handle operations.

Attachment Tilt Switch

Operation of the switch for controlling attachment tilt.

Frame Sway Control Handle

Operation of the handle for controlling frame sway.

Frame Sway Override Switch

Function and warnings for the frame sway override switch.

Auxiliary Attachment Control

Operation of the lever for controlling auxiliary attachments.

Two Wheel Rear Steering Switch

Engaging/disengaging the optional rear wheel steering feature.

Boom Angle Indicator

Purpose of the boom angle indicator for load chart reference.

Frame Level Indicator

Purpose of the frame level indicator for positioning.

Boom Extend Letters

How boom extend letters correspond to load capacity charts.

XR1255 Operation Procedures

Pre-Operation Inspection

Steps to perform before starting the forklift.

Battery Safety During Operation

Operational safety precautions for lead-acid batteries.

Jump Starting During Operation

Operational procedures for jump starting the forklift.

Pre-Operation Inspection Checklist

A detailed checklist for performing the pre-operation inspection.

Functional Tests

Procedures for performing functional tests on the forklift.

Functional Test Checklist

A checklist to verify the proper operation of forklift functions.

Before Starting Forklift Operation

Steps and checks required before starting the forklift.

Starting the Forklift

Procedures for starting the forklift engine.

Normal Engine Starting

Steps for starting the engine under normal conditions.

Cold Weather Engine Starting

Steps for starting the engine in cold weather conditions.

Jump Starting Forklift

Procedures for jump starting the forklift.

Forklift Travel Operations

General information and procedures for moving the forklift.

Steering Modes Explained

Explanation of Crab, 2W, 4W, and 2WR steering modes.

Maximum Fork Sweep Considerations

Clearance needed when turning with attachments.

Starting Travel

Steps to begin moving the forklift.

Shifting Gears

Procedures for changing gears while operating the forklift.

Warning Indicators and Gauges

How to interpret warning lights and gauges on the dash panel.

Pintle Hook Usage

Use and capacity limitations of the pintle hook for towing.

Stopping Travel Procedures

Steps for safely stopping the forklift.

Changing Travel Direction

Safe steps for changing the forklift's direction of travel.

Shut Down Procedure

Steps to safely shut down and park the forklift.

Refueling Safety

Safety precautions required during refueling.

Fork Ratings and Capacity

Information on fork capacity ratings and usage guidelines.

Standard Carriage Operation

How to operate the standard carriage and forks.

Fork Positioning Carriage Operation

How to operate the fork positioning carriage.

Quick Attach System

Overview of the quick attach system for easy attachment changes.

Attachment Connection

Steps for securely connecting an attachment to the forklift.

Attachment Removal

Steps for safely removing an attachment from the forklift.

Load Handling Best Practices

General procedures for handling loads safely.

Handling Suspended Loads

Warnings and procedures for handling suspended loads.

Pick Up A Load

Detailed steps for safely picking up a load.

Carry A Load Safely

Procedures for carrying a load while maintaining visibility and clearance.

Place A Load Safely

Steps for safely placing a load, including boom extension.

Elevating Personnel Safely

Safety and design requirements for lifting personnel.

Work Platform Preparation

Procedures and requirements for preparing a work platform.

Frame Leveling Procedures

How to use frame sway to level the forklift.

XR1255 Preventive Maintenance

Establishing a Maintenance Program

How to use the hourmeter for maintenance scheduling.

Maintenance Schedules

Lists maintenance tasks required by operating hours.

500-Hour Maintenance

Maintenance tasks required every 500 operating hours.

1000-Hour Maintenance

Maintenance tasks required every 1000 operating hours.

2000-Hour Maintenance

Maintenance tasks required every 2000 operating hours.

4000-Hour Maintenance

Maintenance tasks required every 4000 operating hours.

Boom Emergency Lower Down Valve

Procedure for emergency boom lowering.

Accident Prevention Tags

How to use 'Do Not Operate' tags for safety.

Training for New Operators

Requirements for training new operators on the vehicle.

XR1255 Lockout/Tagout Procedures

Lockout/Tagout Procedure

Steps for safely locking out and tagging the forklift.

Removing Forklift From Service

Procedure for safely taking the forklift out of service.

Returning Forklift To Service

Procedure for returning the forklift to service after repair.

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