CLUTCH
5-37
EAS25191
CHECKING THE CLUTCH PUSH LEVER
AND CLUTCH PUSH ROD
1. Check:
• Short clutch push rod “1”
•Ball “2”
• Clutch push lever “3”
Cracks/damage/wear → Replace the
defective part(s).
EAS25200
CHECKING THE PRIMARY DRIVE GEAR
AND PRIMARY DRIVEN GEAR
1. Check:
• Primary drive gear “1”
• Primary driven gear “2”
(on the clutch housing)
Damage/wear → Replace the primary
drive and primary driven gears as a set.
Excessive noise during operation →
Replace the primary drive and primary
driven gears as a set.
2. Check:
• Primary-drive-gear-to-primary-driven-
gear free play
Free play exists → Replace the primary
drive and primary driven gears as a set.
EAS25260
INSTALLING THE CLUTCH
1. Install:
• Clutch push lever spring “1”
• Clutch push lever “2”
TIP
Install the clutch push lever spring as shown.
2. Install:
• Straight key
• Primary drive gear “1”
• Washer
• Primary drive gear nut
(temporarily tighten)
TIP
Install the primary drive gear with its cham-
fered side facing “a” the rotary filter.
3. Install:
• Clutch boss
• Lock washer
• Clutch boss nut “1”
TIP
Lubricate the crankshaft end (clutch side) with
engine oil.
4. Tighten:
• Clutch boss nut
TIP
While holding the clutch boss “2” with the uni-
versal clutch holder “3”, tighten the clutch boss
nut.
Clutch boss nut
60 Nm (6.0 m·kgf, 43 ft·lbf)
New
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