YAMAZAKI MAZAK INTEGREX e Series - User Manual

PROGRAMMING MANUAL
INTEGREX e series
INTEGREX i series
VORTEX i series
Programming Data for Post Processors
Manual No.: HA12PB0013E
Serial No.:
Before using this machine and equipment, fully understand the contents of this
manual to ensure proper operation. Should any questions arise, please ask the
nearest Technical Center or Technology Center.
IMPORTANT NOTICE
1. Be sure to observe the safety precautions described in this manual and the contents of the
safety plates on the machine and equipment. Failure may cause serious personal injury or
material damage. Please replace any missing safety plates as soon as possible.
2. No modifications are to be performed that will affect operation safety.
3. For the purpose of explaining the operation of the machine and equipment, some illustrations
may not include safety features such as covers, doors, etc. Before operation, make sure all
such items are in place.
4. This manual was considered complete and accurate at the time of publication, however, due to
our desire to constantly improve the quality and specification of all our products, it is subject
to change or modification. If you have any questions, please contact the nearest Technical
Center or Technology Center.
5. Always keep this manual near the machinery for immediate use.
6. If a new manual is required, please order from the nearest Technical Center or Technology
Center with the manual No. or the machine name, serial No. and manual name.
Issued by Manual Publication Section, YAMAZAKI MAZAK CORPORATION, Japan
04.2017
Copyright (C) 2016 YAMAZAKI MAZAK CORPORATION. All Rights Reserved.
Original Instructions
Serial No. 294060
Copyright (c) 2013 YAMAZAKI MAZAK CORPORATION. All rights reserved.
Serial No. 294060
AVANS 294060

Summary

Important Safety Notices

Machine Information

Controlled Axis Information

Describes composition of controlled axes, machine specification, stroke, input limitation, rotating speed, rapid and cutting feed rates.

Rotating Speed Limitations

Details the limiting values of rotating speed for INTEGREX i, i-S, i-ST, and e-H series.

NC Command Programming Format

NC Programming Words and Addresses

Describes the type, format, and command range of words used in NC programming.

NC Command Functions

Tool Indexed Function (T-Code)

Explains commanding T-codes for tool designation and the associated command data and parameters.

Preparatory and Miscellaneous Functions (G;M Codes)

Lists and explains preparatory and miscellaneous function codes commandable in EIA/ISO programming.

Machining Program Setup

Setting Workpiece Origin

Explains how to set the workpiece origin, typically on the C-axis center, using a touch probe or tool.

Tool Length Offset Parameters

Details parameters for tool length offset, including recommended settings for EIA/ISO programs.

Nose;Tool Radius Compensation Parameters

Explains parameters for nose and tool radius compensation, including recommended settings.

Preparation Motion for Machining

Home Return and Tool Change Procedures

Details home return, tool change, and home return after tool change commands.

Spindle and Axis Control Commands

Explains spindle rotation, B-axis positioning, and clamping commands essential for preparation.

Compound Machining Programming

Functions for Compound Machining

Explains functions for compound machining, including program methods and tool change for lower turret.

Cross Machining Control (G110;G111)

G-Code Group 07: Tool Radius Compensation

G41;G42 Tool Radius Compensation

Details G41/G42 for tool radius compensation (left/right) and G40 for cancellation.

Five-Axis Tool Radius Compensation (G41.2;G42.2)

G-Code Group 08: Tool Length Offset

G43 Tool Length Offset Command

Details the G43 command for tool length offset, explaining its use with H-code and parameter settings.

Tool Tip Point Control (G43.4;G43.5)

Explains G43.4/G43.5 for tool tip point control, describing coordinate systems and parameter settings.

G-Code Group 16: Coordinate Conversion

G68 Three-Dimensional Coordinate Conversion

G68.2;G68.3 Inclined-Plane Machining

Details G68.2/G68.3 for inclined-plane machining, defining new coordinate systems using Eulerian or tool-axis angles.

G-Code Group 27: Workpiece Setup Error Correction

G54.4 Workpiece Setup Error Correction

Explains G54.4 for compensating workpiece setup errors by modifying the coordinate system.

Miscellaneous Functions: M-Codes

Program Control M-Codes

Details M-codes for programmed stop, optional stop, program end, and subprogram control.

Machine Operation M-Codes

M-Code: Automatic Tool Changer (ATC)

Details T-codes for tool function (4-digit and 6-digit) for turret-indexing systems, including tool ID codes.

M-Codes: Spindle Control

Explains M-codes for controlling turning and milling spindle rotation and C-axis modes.

Spindle Speed Attainment Check & Chuck Control

M-Codes: Coolant and Air Blast

Details M-codes for flood coolant, through coolant, air blast, and mist collector operation.

M-Codes: Pallet Change

YAMAZAKI MAZAK INTEGREX e Series Specifications

General

Series	e Series
Max. Machining Diameter	Varies by model
Max. Machining Length	Varies by model
Spindle Speed	Varies by model
Spindle Motor	Varies by model
Milling Spindle Speed	Varies by model
Milling Spindle Motor	Varies by model
Tool Capacity	Varies by model