YAMAZAKI MAZAK INTEGREX i Series User Manual

PROGRAMMING MANUAL
INTEGREX e series
INTEGREX i series
VORTEX i series
Programming Data for Post Processors
Manual No.: HA12PB0013E
Serial No.:
Before using this machine and equipment, fully understand the contents of this
manual to ensure proper operation. Should any questions arise, please ask the
nearest Technical Center or Technology Center.
IMPORTANT NOTICE
1. Be sure to observe the safety precautions described in this manual and the contents of the
safety plates on the machine and equipment. Failure may cause serious personal injury or
material damage. Please replace any missing safety plates as soon as possible.
2. No modifications are to be performed that will affect operation safety.
3. For the purpose of explaining the operation of the machine and equipment, some illustrations
may not include safety features such as covers, doors, etc. Before operation, make sure all
such items are in place.
4. This manual was considered complete and accurate at the time of publication, however, due to
our desire to constantly improve the quality and specification of all our products, it is subject
to change or modification. If you have any questions, please contact the nearest Technical
Center or Technology Center.
5. Always keep this manual near the machinery for immediate use.
6. If a new manual is required, please order from the nearest Technical Center or Technology
Center with the manual No. or the machine name, serial No. and manual name.
Issued by Manual Publication Section, YAMAZAKI MAZAK CORPORATION, Japan
04.2017
Copyright (C) 2016 YAMAZAKI MAZAK CORPORATION. All Rights Reserved.
Original Instructions
Serial No. 294060
Copyright (c) 2013 YAMAZAKI MAZAK CORPORATION. All rights reserved.
Serial No. 294060
AVANS 294060

YAMAZAKI MAZAK INTEGREX i Series Specifications

General

Brand	YAMAZAKI MAZAK
Model	INTEGREX i Series
Category	Computer Hardware
Language	English

Summary

SAFETY PRECAUTIONS

2 MACHINE INFORMATION

2-1 Controlled Axis Information

Describes axes, specifications, stroke, input limits, speeds, and feed rates.

2-1-2 Outline of the machine structure

2-1-3 Machine stroke

Details the axis stroke for different machine specifications.

2-1-5 Rotating speed

Indicates limiting values for rotating speed.

2-1-6 Rapid feed rate

Indicates limiting values for rapid feed rate.

2-1-7 Cutting feed rate

Indicates limiting values for cutting feed rate.

3 NC COMMAND

3-1 Programming Format

Covers programming format, words, and addresses.

3-1-1 Words and addresses

Details type and format of words used in NC programming.

4 MACHINING PROGRAM

4-1 Set Up

Explains how to set workpiece origin and tool offset parameters.

4-1-1 Setting of workpiece origin

4-1-2 Parameter of tool length offset.

Details parameters for tool length offset.

4-1-3 Parameter for Nose / Tool radius compensation

Details parameters for nose and tool radius compensation.

4-2 Programming Composition

Explains the structure of a machining program.

4-2-1 Programming composition

Illustrates program composition with three key elements.

4-2-2 Method of making program

Explains the method for creating a machining program.

4-3 Preparation Motion for Machining

4-3-2 Preparation for machining

4-4 Machining Motion

Describes program composition, parameters, and samples for machining methods.

4-4-1 Turning program

Explains turning operation programs.

4-4-2 Hole machining program

Explains how to create hole machining programs using fixed cycles.

4-4-3 3-axis machining program

Explains 3-axis machining programs.

4-4-4 4-axis machining program

Explains how to create 4-axis machining programs.

4-4-5 5-axis machining program

Explains how to create 5-axis machining programs.

4-5 End Motion for Machining

4-5-2 End motion

4-6 Programming for Compound Machining (ST Specification)

Details programming for compound machining operations.

4-6-1 Function of programming for compound machining

5 SUPPLEMENT

B. High-speed machining mode

D. Automatic return to reference point

G. Spindle speed range setting

H. Coordinate system setting

M. Two-process control by one program

2. G-code (Group01)

Details basic G-codes for positioning and interpolation.

A. Positioning

B. Linear interpolation

C. Circular interpolation

E. Threading

3. G-code (Group02)

A. Plane selection

4. G-code (Group03)

A. Absolute/incremental data input

5. G-code (Group05)

A. Synchronous/asynchronous feed

6. G-code (Group07)

A. Tool radius compensation/nose radius compensation

B. Tool radius compensation for five-axis machining

7. G-code (Group08)

A. Tool length offset

5-2 Detail of Miscellaneous Function

Details M-codes for program support and spindle control.

D. Subprogram call

H. HD spindle selection

J. Turning spindle synchronized rotation

K. Transfer mode

M. Waiting command