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Yanmar 3GMD User Manual

Yanmar 3GMD
240 pages
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YANMAR
DIESEL
INBOARD
SHOP
MANUAL
ONE, TWO
s,
THREE
CYLINDER
ENGINES

Other manuals for Yanmar 3GMD

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Yanmar 3GMD Specifications

General IconGeneral
Engine Model3GMD
Number of Cylinders3
TypeDiesel
Starting systemElectric
Cooling systemWater-cooled
Max Output33.6 HP (25.1 kW) at 2400 rpm
Lubrication SystemForced lubricating

Summary

General Information

MANUAL ORGANIZATION

Describes the manual's structure and how to use it effectively.

NOTES, CAUTIONS AND WARNINGS

Explains the meaning of NOTE, CAUTION, and WARNING terms for safety.

SAFETY FIRST

Lists essential safety rules for working on the engine.

SERVICE HINTS

Provides general advice for performing service procedures efficiently.

PARTS REPLACEMENT

Explains how to order and identify replacement parts by model and serial number.

FASTENERS

Discusses types of fasteners, threads, nuts, bolts, and washers.

BASIC HAND TOOLS

Lists and describes essential hand tools for repairs.

PRECISION MEASURING TOOLS

Details specialized tools for accurate measurements like calipers and micrometers.

Troubleshooting

ENGINE WILL NOT START

Covers potential causes and checks for an engine that fails to start.

ENGINE OVERHEATING

Discusses common causes of engine overheating and checks.

FUEL SYSTEM

Covers operation and troubleshooting for the fuel system.

COOLING SYSTEM

Discusses cooling system operation and overheating issues.

Operation, Lubrication, Maintenance and Tune-up

PREOPERATIONAL CHECKS

Lists daily checks before starting the engine.

ENGINE MAINTENANCE AND LUBRICATION

Details regular maintenance and lubrication schedules.

Fuel System Service

Details fuel system maintenance, including filter cleaning and bleeding.

Drive Belts

Covers inspection, adjustment, and replacement of drive belts.

Lay-up and Fitting Out

LAY-UP

Explains procedures for preparing the engine for storage.

COOLING SYSTEM DRAINING

Details how to drain seawater and freshwater cooling systems.

FITTING OUT

Outlines steps for preparing the boat and engine for use after storage.

Single-Cylinder Engines

ENGINE REMOVAL PRECAUTIONS

Highlights safety measures for engine removal.

CYLINDER HEAD

Covers cylinder head removal, installation, and inspection procedures.

PISTON/CONNECTING ROD ASSEMBLY

Details the removal and inspection of pistons and connecting rods.

TIMING GEARCASE

Explains the removal and installation of the timing gearcase.

Multicylinder Engines

ENGINE REMOVAL/INSTALLATION

Provides general instructions for engine removal and installation.

CYLINDER HEAD

Details cylinder head removal, installation, and inspection procedures.

PISTON/CONNECTING ROD ASSEMBLY

Details the removal and inspection of pistons and connecting rods.

CAMSHAFT

Covers camshaft removal, installation, and inspection.

Fuel Injection and Governor Systems

Fuel Injection Pump

Covers the operation, service, and troubleshooting of the injection pump.

Fuel Injector

Describes the function and maintenance of fuel injectors.

FUEL INJECTION SYSTEM BLEEDING

Provides procedures for removing air from the fuel system.

GOVERNOR SYSTEM

Describes the operation and adjustments of the governor system.

Cooling System

Seawater (Standard) Cooling System

Covers the operation and components of the seawater cooling system.

THERMOSTAT

Covers thermostat function, testing, and replacement.

SEAWATER PUMP

Details seawater pump operation, precautions, and removal/installation.

FRESHWATER COOLING SYSTEM MAINTENANCE

Outlines maintenance for freshwater cooling systems.

Pressure Testing

Explains how to pressure test the freshwater cooling system for leaks.

Electrical System

BATTERY

Covers battery types, selection, and safety precautions.

Jump Starting

Describes the procedure for jump-starting an engine.

CHARGING SYSTEM

Details the components and testing of the charging system.

STARTING SYSTEM

Covers the components and service procedures for the starting system.

Starter Removal/Installation

Details the removal and installation of the starter motor.

Transmission—KM Series

OPERATION

Explains the basic operation of KM series transmissions.

REMOVAL/INSTALLATION

Details the procedure for removing and installing the KM transmission.

OVERHAUL

Covers the disassembly, inspection, and reassembly of the KM transmission.

Disassembly

Outlines the steps for disassembling the KM transmission.

Transmission—KBW Series

OPERATION

Explains the basic operation of KBW series transmissions.

REMOVAL/INSTALLATION

Details the procedure for removing and installing the KBW transmission.

OVERHAUL

Covers the disassembly, inspection, and reassembly of the KBW transmission.

Disassembly

Outlines the steps for disassembling the KBW transmission.

DRIVE DISC

Covers drive disc inspection, removal, and installation.

WIRING DIAGRAMS

EARLY MODELS WITH LARGE INSTRUMENT PANEL

Provides wiring diagrams for early models with a large instrument panel.

EARLY MODELS WITH SMALL INSTRUMENT PANEL (NO TACHOMETER)

Wiring diagrams for early models with a small instrument panel.

LATE MODELS WITH LARGE INSTRUMENT PANEL

Wiring diagrams for late models with a large instrument panel.

LATE MODELS WITH SMALL INSTRUMENT PANEL (NO TACHOMETER)

Wiring diagrams for late models with a small instrument panel.

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