Chapter 2 Basic Engine
4. Cylinder Head
,4LHA Serie.
4-3.2
Inspection
of
valve
seat
wear
and
contact
surface
Inspect for valve seat scratches and excessive wear.
Check
to make sure the contact surface is normal. The
seat
angle must be checked and adjusted if the valve seat
contact surface is smaller than the
width
of the valve seat.
Note: Bear in mind that the intake and exhaust valves
have different diameters.
4-3.3
Valve
sinking
Over
long periods of use and repeated lappings, combus-
tion
efficiency may drop. Measure the sinking distance
and
replace the valve and valve seat if the valve sink ex-
ceeds
the tolerance.
Sink
mm (in.)
Cylinder
head
TT
7
Depth gauge
mm
Standard
.
Wear
limit
Valve
sink
.4LHA-HTE/HTP
(Intake/Exhaust)
•
4LHA-STE/STP
DTE/DTP
(Exhaust)
0.2 - 0.4
1.8
Valve
protrusion
4LHA-STE/STP
DTE/DTP
(Intake)
0.6 - 0.8
(Protrusion)
0.6 (sink)
4-3.4
Valve
guide
(1) Measuring inner diameter of the valve guide.
Measure
the inner diameter of the valve guide and
replace
it if it exceeds the wear
limit.
Standard
Wear
limit
Valve
guide
inside
dia.
Intake
9.00-9.015
(0.3543 - 0.3549)
9.1
(0.3583)
Valve
guide
inside
dia.
Exhaust
9.00-9.015
(0.3543 - 0.3549)
9.1
(0.3583)
NOTE: The inner diameter standard dimensions assume a
pressure fit.
(2) Replacing the valve guide
Use
the insertion
tool
and tap in the guide
with
a
mallet.
The
intake valve guide and exhaust valve guide are of
different
shapes/dimensions. The one
with
a groove
around it is the exhaust valve guide and the one
without
is the intake valve guide.
(3) Valve guide projection
The
valve guide should protrusion 11.5 mm
from
the top of
the cylinder head .
7777
T
77
2-17