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YASKAWA Varispeed-616G3

YASKAWA Varispeed-616G3
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Varispeed-616G3
INSTRUCTIONS
SUPER
LOW-NOISE
GENERAL-PURPOSE
INVERTER
200
to
230V,
40
to
100HP
(30 to
75kW)
54
to
130kVA
380
to
460V,
75
to
200HP
(55
to
160kW)
110
to
250kVA
Before
initial
operation,
read
these
instructions
thoroughly,
and
retain
for
future
reference
YASKAWA
c
o
UL
Listed
CSA
Certified
YASKAWA
TOA-S616-6
.5B
for more: efesotomasyon - Yaskawa drive
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YASKAWA Varispeed-616G3 Specifications

General IconGeneral
Output Voltage0 to Input Voltage
Control MethodV/f Control, Vector Control
Cooling MethodForced air cooling
TypeInverter
Power Range0.4 kW to 15 kW
Frequency Range0 to 400 Hz
Protection FeaturesOvercurrent, overvoltage, undervoltage, overload, short circuit, ground fault, overheating
Communication InterfaceRS-485, Modbus
Operating Temperature-10 to 50 °C
Storage Temperature-20 to +60°C (-4 to 140°F)
Humidity5 to 95% (non-condensing)
AltitudeUp to 1000 m
WeightVaries depending on model
Input Voltage3-Phase 200-240VAC, 380-480VAC, 500-600VAC (depending on model)

Summary

Safety and Cautionary Notes

Operational Safety Warnings

Warnings about high voltage, capacitor discharge, connections, grounding, and operation.

Handling and Setting Cautions

Cautions on factory settings, dielectric tests, static discharge, and terminal tightness.

VS-616 G3 Configuration

Physical Components Identification

Identifies the front cover and digital operator on the unit.

Receiving and Inspection

Unpacking and Damage Check

Procedure for checking the received product against order and for transit damage.

Model and Nameplate Data

Information on nameplate data and model designation breakdown.

Installation Guidelines

Handling and Lifting Precautions

Warnings regarding safe handling, lifting, and avoiding drops of the inverter.

Mounting Space and Cooling

Requirements for vertical mounting and clearance for effective cooling.

Location and Environment

Optimal Installation Site Conditions

Criteria for selecting an installation area: protection from elements, dust, vibration, and temperature.

Ambient Temperature Limits

Specifies allowable ambient temperatures for operation and storage.

Wiring and Connections

Main and Control Circuit Diagram

Overview of the interconnection diagram for main and control circuits.

Control Circuit Terminal Arrangement

Detailed terminal numbering and signal functions for control circuits.

Wiring Connection Cautions

Important notes and cautions for connecting control circuit terminals.

Main Circuit Details

Main Circuit Terminals and Diagrams

Details of main circuit terminals, input/output, and connection diagrams for voltage classes.

Main Circuit Protection and Suppression

Branch Circuit Protection

Recommendations for MCCB and fuse ratings for branch circuit protection.

Surge Suppressor Application

Guidelines for connecting surge suppressors to coils of relays and contactors.

Main Circuit Wiring Sizes (230 V)

230 V Class Wire and Terminal Screw Sizes

Table specifying wire sizes, screws, and types for 230V class connections.

Main Circuit Wiring Sizes (460 V)

460 V Class Wire and Terminal Screw Sizes

Table specifying wire sizes, screws, and types for 460V class connections.

Voltage Drop Considerations

Guidance on selecting wire size to limit voltage drop to less than 2%.

Main Circuit Wiring Cautions

External Wiring Precautions

Cautions for external wiring, including noise prevention and short-circuit avoidance.

Grounding Procedures and Diagrams

Detailed instructions and diagrams for proper grounding of the inverter unit.

Control Circuit Details

Control Circuit Terminals and Functions

Description of signal functions, levels, and types for control circuit terminals.

Typical Control Terminal Arrangement

Diagram illustrating the physical arrangement of control circuit terminals.

Control Circuit Wiring Practices

Lead Separation for Noise Prevention

Guidelines for separating control and main circuit wiring to prevent noise interference.

Shielded Wire Usage and Termination

Recommendations for using shielded wire and connecting its shield to terminal 12.

Initial Operation Procedures

Pre-Operation Safety Measures

Important safety step: disconnect machine coupling before initial operation.

Pre-Operation Checks

List of checks (wiring, terminals, clippings, load) before test operation.

Line Voltage Setting

Setting Input Voltage via Jumper

Procedure to set the input voltage jumper for 460V class units.

Digital Operator Operation

Understanding Operator Modes

Explanation of DRIVE and PRGM modes for inverter operation and programming.

Digital Operator Controls and Displays

Overview of the digital operator's keys, LEDs, and display functions.

Operator Mode Navigation

Mode Switching and Fault Display Flow

Diagram showing how to switch between DRIVE/PRGM modes and display faults.

Drive Mode Monitoring

Displaying Faults and Monitor Values

Details on what is displayed in DRIVE mode, including fault history and monitor items.

Program Mode Operations

Navigating PRGM Mode and Changing Settings

Guide to PRGM mode navigation, data display, and setting changes.

Basic Constants Reference

Monitor Type Constants (Un-)

Constants for monitoring inverter status like frequency, voltage, and output.

Frequency Reference Constants (An-)

Constants related to master frequency and jog frequency settings.

Adjustable Operation Constants (bn-)

Constants adjustable during operation, such as acceleration and deceleration times.

System and Control Constants (Sn-, Cn-)

Constants for system configuration and control parameters like braking and limits.

Input Voltage Setting Procedure

Setting Input Voltage via Digital Operator

Step-by-step guide to setting the input power supply voltage using the operator.

Digital Operator Control Sequence

Typical Operation Sequence Flow

Flowchart illustrating the sequence of operations using the digital operator.

Performing Basic Operations

Guide to powering on, setting frequency, and checking rotation direction.

Digital Operator Functionality

Frequency Setting and Forward Run

Detailed steps for setting frequency and executing forward runs.

Frequency Setting and Reverse RunStop

Detailed steps for setting frequency and executing reverse runs and stops.

Control Terminal Operation

Operating Inverter via Control Terminals

Procedure for controlling the inverter using external control terminals.

Maintenance and Periodic Inspection

Routine Inspection Guide

Table and notes for periodic checks of terminals, cooling fins, circuit boards, fans, and power elements.

Fault Display and Troubleshooting

Fault Identification and Corrective Actions

Table listing fault indications, descriptions, and recommended corrective actions.

Faults Related to Options

Option Card and Communication Faults

Details on faults associated with option cards and communication errors.

Specific Fault Cautions

Cautionary advice for handling specific faults like 'FU' faults.

Appendix A: Specifications

230 V Class Inverter Specifications

Comprehensive technical specifications for 200-230V class Varispeed-616G3 inverters.

460 V Class Inverter Specifications

Comprehensive technical specifications for 380-460V class Varispeed-616G3 inverters.

Protective Functions Overview

Summary of built-in protective functions such as overload, overvoltage, and undervoltage.

Environmental and Operating Conditions

Details on ambient temperature, storage temperature, humidity, and vibration limits.

Appendix B: Dimensions

Physical Dimensions: Open Chassis Type

Table detailing the physical dimensions (W, H, D, etc.) for open chassis models.

Physical Dimensions: Enclosed Type

Table detailing the physical dimensions (W, H, D, etc.) for enclosed models.

Appendix C: Vf Patterns (Sn-02)

Vf Patterns for 230 V Class (40-60 HP)

Selection charts for V/f patterns based on application and motor characteristics.

Vf Pattern Selection Details

Vf Patterns for 230 V Class (75-200 HP)

Selection charts for V/f patterns for higher HP ratings based on application.

Notes on Vf Pattern Selection

Guidelines for selecting V/f patterns considering motor characteristics and operating conditions.

Appendix D: Connection Diagrams

Typical Wiring Diagram (230 V Class)

Wiring diagram for 230V class models, including braking units.

Typical Connection Diagram (460 V Class)

Typical Wiring Diagram (460 V Class)

Wiring diagram for 460V class models, including braking units.

Connection Diagrams: RunStop Control

RunStop via Magnetic Contactor

Wiring diagram for controlling run/stop using a main circuit magnetic contactor.

Connection Diagrams: VS Operator

Wiring with VS Operator Model JVOP-95

Diagram showing connections when using the JVOP-95 VS Operator.

Connection Diagrams: VS Operator

Wiring with VS Operator Model JVOP-96

Diagram showing connections when using the JVOP-96 VS Operator.

Connection Diagrams: Transistor Signals

Operation Signal via Transistor Open Collector

Wiring diagram for operation signals using transistor open collector configuration.

Connection Diagrams: Output Signals

Connection with Contact Output and Photo-coupler Output

Wiring diagram for utilizing contact and photo-coupler outputs.

Appendix E: Option Cards

Speed Reference Option Cards

Details on analog and digital speed reference cards for enhanced control.

Monitor and Digital Output Cards

Information on analog monitor, pulse monitor, and digital output cards.

Option Cards: PG Speed Control

PG Speed Control Card Details

Information on PG cards for speed feedback compensation.

Option Card Installation Guide

Diagram showing the physical location for installing option cards on the control board.

Option Units: Operator and Monitor

Digital Monitor and Remote Operator Units

Description of Digital Monitor and Remote Operator units for remote control/monitoring.

VS Operator Units

Details on VS Operator units for remote frequency setting and start/stop.

Option Units: Power and Control

Braking and Capacitor Units

Information on Braking Units and Back up Capacitor Units for power loss.

Control Power Units for Interface Cards

Description of Control Power Units for DI-16G and PG-C cards.

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