EasyManua.ls Logo

YASKAWA Varispeed G7 Series

YASKAWA Varispeed G7 Series
541 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Model: CIMR-G7A
200 V Class 0.4 to 110 kW (1.2 to 160 kVA)
400 V Class 0.4 to 300 kW (1.4 to 460 kVA)
Varispeed G7
General Purpose Inverter (Advanced Vector Control)
Instruction Manual
MANUAL NO. TOE-S616-60.1F
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
COSMOS以外(A4(英文)新CI改版<2>2011.8

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the YASKAWA Varispeed G7 Series and is the answer not in the manual?

YASKAWA Varispeed G7 Series Specifications

General IconGeneral
BrandYASKAWA
ModelVarispeed G7 Series
CategoryInverter
LanguageEnglish

Summary

Preface

General Precautions

General guidelines and precautions for using the Varispeed G7 Series Inverters, emphasizing safety and proper handling.

Safety Information

Safety Precautions

Confirmations upon Delivery

Checks to perform immediately after receiving the inverter to ensure correct model and no shipping damage.

Installation

Precautions and guidelines for safely installing the inverter, including mounting, cooling, and environmental considerations.

Wiring

Essential safety precautions and guidelines for wiring the inverter's main and control circuits to prevent hazards.

Handling Inverters

Varispeed G7 Models

Overview of Varispeed G7 inverter models, including voltage classes and maximum motor capacities.

Confirmations upon Delivery

Checklist for confirming the inverter upon delivery, including items, damages, and nameplate information.

Component Names

Identification of external components and parts of the inverter for proper handling and installation.

Exterior and Mounting Dimensions

Diagrams and dimensions for Open Chassis and Enclosed Wall-mounted inverter types for installation planning.

Installation Orientation and Space

Guidelines for installing the inverter vertically and providing adequate space for heat dissipation.

Removing and Attaching the Terminal Cover

Step-by-step instructions for removing and attaching the terminal cover for wiring access.

RemovingAttaching the Digital Operator and Front Cover

Procedures for removing and attaching the digital operator and front cover, including specific steps for different inverter capacities.

Removing and Attaching the Protection Cover

Instructions for removing and attaching the top and bottom protection covers on inverters of 15 kW or less.

Wiring

Connections to Peripheral Devices

Summary of connections between the inverter and various peripheral devices, including their purpose and model codes.

Precautions when Using Peripheral Devices

Important precautions for selecting and installing peripheral devices like ground fault interrupters and magnetic contactors.

Connection Diagram

Detailed connection diagram for the inverter, illustrating main and control circuit wiring for operation.

Terminal Block Configuration

Diagrams showing the terminal arrangement for 200 V Class Inverters, illustrating main and control circuit terminals.

Wiring Main Circuit Terminals

Guidance on applicable wire sizes, closed-loop connectors, and terminal specifications for main circuits.

Wiring Control Circuit Terminals

Details on wire sizes, closed-loop connectors, and terminal functions for control circuit wiring.

Wiring Check

Procedure for checking all wiring after completion to ensure correctness and absence of foreign material.

Installing and Wiring Option Boards

Information on option board models, specifications, installation procedures, and wiring.

Digital Operator and Modes

Digital Operator

Description of the Digital Operator's component names, functions, and key operations for inverter control.

Modes

Overview of the inverter's operating modes: Drive, Quick Programming, Advanced Programming, Verify, and Autotuning.

Trial Operation

Overview of Trial Operation Procedure

Flowchart detailing the steps for performing trial operation of the inverter.

Trial Operation Procedures

Detailed procedures for trial operation, including setting voltage jumpers, power ON, display status, and control methods.

Adjustment Suggestions

Guidance on adjusting constants to resolve issues like hunting, vibration, or slipping during operation.

User Constants

User Constant Descriptions

Explanation of the structure and components of the user constant tables, including names, descriptions, and settings.

Digital Operation Display Functions and Levels

Hierarchy of the Digital Operator display, showing functions and levels for modes like Drive, Quick, Advanced Programming, Verify, and Autotuning.

User Constant Tables

Detailed tables listing user constants for various functions like Setup, Operation Mode, DC Injection Braking, Speed Search, etc.

Constant Settings by Function

Frequency Reference

Explanation of how to input the frequency reference, including selection of the source and using analog signals or pulse trains.

Run Command

Explanation of input methods for the Run Command, including Digital Operator, control circuit terminals, and 2-wire/3-wire sequences.

Stopping Methods

Details on the four methods for stopping the inverter: deceleration, coast, DC braking, and coast with timer.

Acceleration and Deceleration Characteristics

Explanation of acceleration and deceleration times, including setting units and switching using multi-function inputs.

Adjusting Frequency References

Methods for adjusting frequency references, including analog inputs, jump frequencies, and reference frequency hold.

Speed Limit (Frequency Reference Limit Function)

Functions to limit the motor speed by setting maximum output frequency and minimum frequency references.

Improved Operating Efficiency

Functions to improve motor operating efficiency, including slip compensation, torque compensation, and energy saving.

Machine Protection

Functions for protecting the machine, including reducing noise, torque limits, and stall prevention.

Continuing Operation

Functions for continuing operation or automatically restarting the inverter after a transient fault.

Inverter Protection

Explanation of functions for protecting the inverter and braking resistors from overheating.

Input Terminal Functions

Explanation of input terminal functions, including switching operation modes and blocking inverter outputs.

Output Terminal Functions

Explanation of output terminal functions, including during run status, zero-speed status, and alarm outputs.

Monitor Constants

Explanation of analog monitor and pulse monitor constants for displaying inverter status and values.

Individual Functions

Explanation of individual functions used in special applications, such as MEMOBUS communications.

Digital Operator Functions

Explanation of Digital Operator functions, including setting constants, multi-function selections, and copy functions.

Options

Information on available option boards, including PG Speed Control Boards and Communications Option Boards.

Using Inverters for Elevating Machines

Precautions and procedures for using the inverter in elevating machines like elevators and cranes, including brake control.

Current Alarm Function

Function to display current alarms (HCA) and output minor fault signals when inverter output current exceeds 150%.

Peak Hold Current Monitoring Function

Function to save and display the peak value of the inverter output current and the frequency at that moment.

Maintenance Timer Display Function

Indicates when estimated service lives of cooling fan and electrolytic capacitor are reached, displaying the maintenance time.

Troubleshooting

Protective and Diagnostic Functions

Description of alarm functions including fault detection, alarm detection, operation error, and autotuning error.

Troubleshooting

Guidance on identifying and correcting problems with inverter and motor operation, including constant setting errors and motor issues.

Maintenance and Inspection

Outline of Warranty

Details of the inverter's warranty period, which is twelve months after delivery or eighteen months from shipment.

Daily Inspection

Items to check during daily operation, including motor vibration, heat generation, ambient temperature, and cooling fan.

Periodic Inspection

Items to check during periodic maintenance, emphasizing safety precautions like turning off power and waiting for discharge.

Storage Guidelines

Precautions for storing the inverter, covering temperature, humidity, dust, corrosive gas, and salt damage.

Periodic Maintenance of Parts

Information on the service life of electronic components and the need for periodic inspection and replacement.

Procedure for Adjusting Constants after Replacement of Control Board

Steps for adjusting constants after replacing the control board, including safety measures and checking settings.

Specifications

Standard Inverter Specifications

Detailed specifications for 200 V Class and 400 V Class inverters, including output ratings and power supply characteristics.

Specifications of Options and Peripheral Devices

Specifications for available option boards such as PG Speed Control, Analog Reference, Digital Reference, and Output Boards.

Appendix

Varispeed G7 Control Methods

Overview of the five control methods supported by Varispeed G7 Inverters and their features.

Inverter Application Precautions

Precautions for selecting, installing, setting, and handling inverters, including reactor installation and inverter capacity.

Motor Application Precautions

Precautions for applying the inverter to various motor types, including low speed, high speed, special motors, and vibration.

Conformance to UL Standard

Installation site, ambient temperature, main circuit terminal, and interrupting rating requirements for UL standard compliance.

Conformance to CE Markings

Information regarding CE markings, Low Voltage Directive, EMC Directive, and requirements for CE marking conformance.

Precautions for Korean Radio Waves Act

Guidelines and precautions for using drives with the Korea Certification (KC) mark in Korea.

China RoHS Compliance

Information regarding China RoHS compliance, including the China RoHS mark and hazardous substances.

Wiring Examples

Wiring examples for connecting braking units, DC reactors, noise filters, and VS operators to the inverter.

User Constants

Comprehensive tables of user constants, detailing their names, descriptions, setting ranges, factory settings, and control methods.

Control Block Diagrams

Block diagrams illustrating the control methods for V/f, V/f with PG, Open-loop Vector 1, Flux Vector, and Open-loop Vector 2 control.

Troubleshooting Record Sheet

A template for recording inverter problems, including inverter internal information and probable causes with corrective actions.

Related product manuals