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YASKAWA VS-656MR5

YASKAWA VS-656MR5
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VECTOR-CONTROLLED INVERTER DRIVES WITH
POWER REGENERATIVE FUNCTION FOR MACHINE TOOLS
VARISPEED-626M5/656MR5
USER'S MANUAL
INVERTER (VS-626M5) MODEL : CIMR-M5
200V CLASS 3.7/2.2 TO 37/30kW(5/3 TO 50/40HP) 400V CLASS 5.5/3.7 TO 45/37kW(7.5/5 TO 60/50HP)
CONVERTER (VS-656MR5) MODEL : CIMR-MR5
200V CLASS 3.7/2.2 TO 37/30kW (5/3 TO 50/40HP, 7 TO 30kVA) 400V CLASS 5.5/3.7 TO 45/37kW (7.5/5 TO 60/50HP, 9 TO 70kVA)
MANUAL NO. SIE-S626-7.5B

Table of Contents

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YASKAWA VS-656MR5 Specifications

General IconGeneral
ModelVS-656MR5
CategoryInverter
Rated Output Power5.5 kW
Enclosure RatingIP20
Overload Capacity150% for 60 seconds
Control MethodV/f control, vector control
Cooling MethodFan cooling
Protection FeaturesOvercurrent, overvoltage, undervoltage, overheat, short circuit
Operating Temperature-10 to +50°C
Vibration Resistance5.9 m/s² (0.6 G)

Summary

Preface

General Precautions

Important safety instructions and guidelines for handling and operating the equipment.

Notes for Safe Operation

Notes for Inverter and Converter

Confirmation upon Delivery

Checks to perform when receiving the inverter and converter units.

Installation

Guidelines and precautions for installing the inverter and converter.

Disconnecting the Digital Operator

Procedure and warnings for safely disconnecting the digital operator.

Wiring

Precautions and specifications for wiring the main and control circuits.

Trial Operation

Steps and checks for performing trial operation of the system.

Maintenance and Inspection

Procedures for routine maintenance and inspection of the units.

Others

Additional important notes and precautions for usage.

Notes for Motor

Notes on Use

Important precautions for using the motor safely and effectively.

Storage

Conditions and precautions for storing the motor unit.

Transportation

Guidelines for safely transporting the motor unit.

Installation

Precautions for installing the motor and connecting it to machinery.

Warranty Information

Free Warranty Period and Scope

Details on the warranty period, scope of coverage, and inspection services.

Exceptions

Conditions and situations not covered by the product warranty.

Restrictions

Limitations on product usage and applications, especially concerning safety-critical systems.

Visual Aids

Chapter 1 Introduction

1.1 Overview

General introduction to the VS-626M5 Inverter and VS-656MR5 Converter.

1.1.1 Features

Highlights the key features of the AC drive system for machine tools.

1.1.2 Inverter Models

Lists available Inverter models for different voltage classes and system types.

1.1.3 Converter Models

Lists available Converter models for different voltage classes and system types.

1.2 Identifying Components

Identifies the main components of the Converter and Inverter.

1.2.1 Converter

Details the appearance and components of the Converter unit.

1.2.2 Inverter

Details the appearance and components of the Inverter unit.

Chapter 2 Handling

2.1 Confirmation upon Delivery

Checks to perform upon receiving the inverter, converter, and motor.

2.2 Checking and Controlling the Installation Site

Guidelines for selecting and preparing the installation environment.

2.3 CLEARANCES

Specifies required clearances for effective cooling and installation.

2.4 Attaching the Digital Operator

Procedure for connecting and mounting the optional digital operator.

2.5 Motor Installation Precautions

Precautions for mechanical design and installation of the motor.

Chapter 3 Wiring

3.1 Connection with Peripheral Units

Shows standard connections to peripheral units for external heatsink cooling.

3.2 Connection Diagram

Provides wiring diagrams for stand-alone and NC systems.

3.3 Wiring Main Circuit Terminals

Details specifications, functions, and wiring of main circuit terminals.

3.4 Wiring Control Circuit Signals

Explains connections, functions, and precautions for control signals.

3.5 Wiring Inspection

Checkpoints for verifying wiring correctness after installation.

Chapter 4 Control Signals

4.1 Sequence Input Signals

Detailed information on sequence input signals for drives and NC systems.

4.2 Analog Speed Reference

Information on using analog speed reference signals for stand-alone drives.

4.3 Using a 12-bit Digital Speed Reference

Guidance on using digital speed references for stand-alone drive systems.

4.4 Sequence Output Signals

Details on sequence output signals for stand-alone and NC systems.

4.5 Analog Monitor Signals

Information on analog output signals for speed and load monitoring.

4.6 Encoder Pulse Input Circuit

Explains the input circuit configuration for motor encoders.

4.7 Encoder Pulse Output Circuit

Details the output circuit configuration for encoder signals.

Chapter 5 Operating the Digital Operator

5.1 Function of the Digital Operator

Overview of the Digital Operator's capabilities and functions.

5.2 Display Mode Configuration

Explains the display modes available on the Digital Operator.

5.3 Key Operations and Display

Describes operations using the Digital Operator keys and their displays.

5.3.1 Indication at Power-ON

Shows the initial display indications when the control power supply is turned on.

5.3.2 Switching Display Functions

Instructions on how to switch between different display modes.

5.3.3 Operation Status Display Mode

Details for checking operational status and input signal status.

5.3.4 Control Constant Display Mode

Procedure for checking and changing control constants.

5.3.5 Digital Operator Operation Mode

How to operate the system using commands from the Digital Operator.

5.3.6 Fault Display Mode

Explains how fault codes are displayed when protective functions activate.

5.3.7 Fault Record Display Mode

Details on how to view recorded fault data.

Chapter 6 Trial Operation

6.1 Procedure

Describes the overall procedure for trial operation.

6.2 Trial Operation Procedure

Detailed step-by-step guide for performing trial operation.

6.3 Converter and Inverter LED Displays

Explanation of the LED indicators on the converter and inverter.

6.4 Constant Settings

Guides on setting various constants for optimal operation.

Chapter 7 Wide Constant Power Control Using Winding Selection

7.1 Features of the Winding Selection Wide Constant Power Drive

Highlights the benefits of the winding selection function for constant power drives.

7.2 Winding Selection Motor Standard Connections

Shows standard connection diagrams for winding selection motors.

7.3 Motor Characteristics

Explains motor output and torque characteristics for winding selection.

7.4 Winding Selection Operation

Describes the timing chart for switching between low-speed and high-speed windings.

7.5 Winding Selection Methods

Details methods for implementing winding selection control.

7.5.1 M Code Winding Selection Method

Explains winding selection using M codes for machine tool drives.

7.5.2 Automatic Winding Selection methods

Describes automatic winding selection using speed detection signals.

7.6 Winding Selection Control Precautions

Important precautions for designing winding selection control.

Chapter 8 Orientation Control Using an Encoder

8.1 Device Configuration

Describes the device setup for orientation control using an encoder.

8.2 Standard Connection Diagram

Shows standard wiring diagrams for motor and load shaft encoder connections.

8.3 Orientation Specifications

Lists standard specifications for encoder orientation control.

8.3.1 Standard Specifications

General specifications for encoder orientation devices.

8.3.2 Load Shaft Encoder Specifications

Technical specifications for the load shaft encoder model.

8.4 Dimensions

Provides dimensions for the encoder orientation card and load shaft encoder.

8.5 Load Shaft Encoder Connector Terminal Arrangement

Details the terminal arrangement for the load shaft encoder connector.

8.6 Important Points for Encoder Mounting and Wiring

Key considerations for mounting and wiring the encoder system.

8.7 Stop Position Reference Signals

Information on stop position reference signals for orientation control.

8.8 Functions

Explains the functions of the encoder orientation control.

8.8.1 Absolute Positioning

Details on performing absolute positioning to a specified stop position.

8.8.2 Incremental Positioning

Explains incremental positioning for adding travel to the current stop position.

8.8.3 Precautions on Orientation Control

Important precautions to consider when implementing orientation control.

8.9 Encoder Orientation Control Mode Adjustment Procedure

Step-by-step procedure for adjusting the encoder orientation control mode.

Chapter 9 Magnetic Sensor Orientation Control

9.1 Device Configuration

Describes the device setup for orientation control using a magnetic sensor.

9.2 Standard Connections

Shows standard wiring diagrams for magnetic sensor orientation.

9.3 Orientation Specifications

Lists specifications for magnetic sensor orientation devices.

9.3.1 Standard Specifications

General specifications for magnetic sensor orientation.

9.3.2 Magnet Specifications

Technical specifications for the magnet used in orientation control.

9.3.3 Magnetic Sensor Specifications

Technical specifications for the magnetic sensor.

9.4 Dimensions

Provides dimensions for the orientation card, magnet, and sensor.

9.5 Connections between Devices

Explains connections between devices for magnetic sensor orientation.

9.6 Control Signal Connector Terminal Arrangement

Details terminal arrangements for control signal connectors.

9.7 Magnet and Magnetic Sensor Mountings

Describes mounting diagrams and dimensions for magnets and sensors.

9.8 Mounting Precautions

Important precautions for mounting magnets and magnetic sensors.

9.9 Stop Position Reference Signal Details

Explains stop position reference signals for magnetic sensor orientation.

9.10 Functions

Details the control mode functions of the magnetic sensor orientation.

9.10.1 Fixed Position Stopping Operation Using the Magnetic Sensor

Describes fixed position stopping using the magnetic sensor.

9.10.2 User-set Position Stop Control Using Incremental Operations

Explains user-set position stop control using incremental operations.

9.11 Magnetic Sensor Orientation Control Mode Adjustment Procedure

Step-by-step procedure for adjusting magnetic sensor orientation control.

Chapter 10 Control Constants

10.1 User Constants

Lists and explains user-configurable constants for the inverter.

10.2 Encoder Orientation Constants

Details constants for encoder orientation control.

10.3 Magnetic Sensor Orientation Constants

Details constants for magnetic sensor orientation control.

Chapter 11 Operating Status Displays

11.1 Inverter Operating Status

Describes the operating status displays for the inverter.

11.2 Encoder Orientation Control Status

Lists status displays for encoder orientation control.

11.3 Magnetic Sensor Orientation Control Status

Lists status displays for magnetic sensor orientation control.

11.4 Miscellaneous Status Displays

Displays for motor temperature and slip frequency.

Chapter 12 Troubleshooting

12.1 Troubleshooting Outline

Overview of troubleshooting procedures and fault displays.

12.2 Converter Faults

Lists converter faults, their meanings, and corrective actions.

12.3 Inverter Faults

Lists inverter faults, their meanings, and corrective actions.

12.4 Motor Faults and Corrective Actions

Troubleshooting guide for motor faults and corrective actions.

Chapter 13 Maintenance and Inspection

13.1 Maintenance and Inspection

Basic procedures for maintaining and inspecting the inverter and converter.

13.1.1 Daily Inspections

Items to check during normal system operation.

13.1.2 Periodic Inspections

Items to check during periodic maintenance operations.

13.1.3 Parts Replacement Schedule

Schedule for replacing electronic parts based on service life.

Chapter 14 Specifications

14.1 Drives

Specifications for the inverter and converter drives.

14.1.1 Standard Drive Series

Lists standard specifications for the VS-626M5 inverter series.

14.1.2 Winding Selection Drive Series

Specifies features for winding selection drive series.

14.1.3 Dimensions

Provides dimensions for inverter and converter units.

14.1.4 Panel Cutout Dimensions for External Heatsink Cooling Type

Panel cutout dimensions for external heatsink cooling models.

14.1.5 Calorific Value and Cooling Air Speed

Shows calorific values and cooling air speeds for inverter/converter units.

14.2 Standard Motor Specifications

Details the standard specifications for the motors.

14.2.3 Output and Torque Speed Characteristics

Graphs showing output and torque versus speed for motors.

14.2.4 Dimensions

Provides dimensions for standard and winding selection motors.

14.2.7 Encoders

Information on magnetic encoders used for motor speed detection.

14.2.8 Encoder Connector

Details the terminal arrangement and dimensions of encoder connectors.

14.2.9 Spare Motor Parts

Lists model numbers for spare motor parts.

14.2.10 Replacing the Motor Cooling Fan

Procedure for replacing the motor cooling fan.

14.3 Options and Peripheral Units

Specifications for optional units and peripheral devices.

14.3.1 AC Reactor

Specifications and connection examples for AC reactors.

14.3.2 Molded Case Circuit Breaker and Magnetic Contactor

Wiring examples and selection tables for circuit breakers and contactors.

14.3.3 Magnetic Contactor Specifications for Winding Selection

Ratings, specifications, and dimensions for winding selection magnetic contactors.

14.3.4 Busbar and Cable Kits for Connecting Units

Tables for selecting busbar and cable kits based on unit combinations.

14.3.5 Digital Operator and Connector Cables

Details on the digital operator and required extension cables.

14.3.6 Connector Kits

Lists connector kits required for various inverter and option card combinations.

14.3.7 Noise Filters (Input)

Specifications for input noise filters to reduce radio noise.

14.3.8 Surge Absorbers

Specifications and dimensions for surge absorbers for inductive loads.

Chapter 15 Appendix

15.1 Inverter Drive Basics

Explains the fundamental principles of inverter drives.

15.1.1 Principle of an Inverter Drive

Describes the basic operating principle of an inverter.

15.1.2 Inverter and Converter Configuration

Details the configuration of the inverter and converter system.

15.1.3 Squirrel Cage Induction Motor Characteristics

Explains the characteristics of squirrel cage induction motors.

15.1.4 Controlling an Induction Motor Using Vector Control

How to control induction motors using vector control.

15.2 Basic Inverter Drive mechanics

Explains torque, motive power, and inertial moment for motor selection.

15.3 Determining Drive Capacity

Guidelines for selecting drive capacity based on load characteristics.

15.4 Interface Design

Explains the interface design for input and output signals.

15.5 InverterConverter Cooling Design

Provides guidance on designing cooling systems for inverter/converter.

15.6 Wiring Examples

Illustrates wiring diagrams for various operational modes.

15.7 Internal Block Diagram

Shows the internal block diagram of the M5 drive.

15.8 VS-626 M5 Specifications Entry Tables

Tables for entering and configuring drive specifications.

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