Home
York
Air Handlers
SOLUTION XTO Series
York SOLUTION XTO Series User Manual
5
of 1
of 1 rating
108 pages
Give review
Manual
Specs
To Previous Page
To Previous Page
Loading...
P
.O. Box 1592, Y
ork, Pennsylvania USA
17405-1592
800-861-1001
Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2016
www
.johnsoncontrols.com
ALL RIGHTS RESER
VED
Form 102.20-N1 (716)
Issue Date: July 6, 2016
Supersedes: 102.20-N1 (615)
107
Table of Contents
Table of Contents
5
Section 1 - General Information and Safety
13
Introduction
13
Warranty
13
Responsibility for Safety
13
Section 2 - Product Description
15
Typical Solution Operation
15
Ventilation System
15
Economizer System (Typical)
15
FIGURE 1 - Cutaway of Solution XT Showing Segmented Construction
15
Heating and Cooling System
16
Cleaning
16
Hand Orientation
16
AHU Identification (ID)
16
FIGURE 2 - AHU and Coil Hand Identification
16
AHU ID Label
17
FIGURE 3 - AHU ID Label
17
FIGURE 4 - Skid ID Label
17
FIGURE 5 - Example of Segment ID Box
17
Segment ID Box
17
Skid ID Label
17
TABLE 1 - Definition of Segment IDS
18
Shipped Loose Parts
19
Direction of Airflow
19
FIGURE 6 - Example of Moisture Eliminator Loose Component ID Label
19
FIGURE 7 - Example of Hood Loose Component ID Label
19
FIGURE 8 - Filter ID Label
19
Section 3 - Handling, Storage, and Installation
21
Delivery and Storage
21
Short Term
21
Long Term
22
Inspection, Damage, and Shortage
22
Check Solution XT Doors and Latches
23
Indoor Ahus
23
Outdoor Ahus
23
Shipped Loose Parts
23
Lifting Weights
23
Moving the AHU
23
Rigging
23
FIGURE 9 - Metal Spacers on Solution XT Doors
23
Using Fork Lift in Special Circumstances
24
Come-A-Longs (Power Pulls)
24
Proper Lifting with Shackles
24
FIGURE 10 - Recommended Lifting with Multiple Points
24
FIGURE 11 - Typical Come-A-Longs
24
FIGURE 12 - Proper Lifting with Shackle with Corner Connector Corners
24
Preparing the Site
25
Clearance for Outdoor Ahus
25
FIGURE 13 - Proper Lifting with Shackle at Lifting Lug
25
FIGURE 14 - Proper Lifting with Base Rail
25
Assembling the Johnson Controls Provided Curb
26
FIGURE 15 - Minimum Service Clearances
26
FIGURE 16 - Typical Curb Assembly
27
Clearance and Mounting for Indoor Ahus
28
FIGURE 17 - Solution XT no Base Rail - Housekeeping Pad Required to Accomodate Trap Height
28
FIGURE 18 - no Housekeeping Pad - Solution XT Base Rail Required to Accomodate Trap Height
28
FIGURE 19 - with Base or Base Rail and Housekeeping Pad
28
Installing Ceiling Suspended Ahus
29
FIGURE 20 - Ceiling Suspended AHU on Structural Steel
29
Tools Required to Install AHU
30
Shipped Loose Parts
30
FIGURE 21 - Tools Needed to Assemble Shipping Splits
30
FIGURE 22 - Second Tier Tie-Down Fastener Pack (P/N 386-03419-000)
30
FIGURE 23 - Bottom Raceway Shipping Split Fastener Pack (P/N 386-03418-000)
31
FIGURE 24 - Base Rail Shipping Split Fastener Pack (P/N 386-03417-000)
31
FIGURE 25 - Top Raceway Bracket Assembled (P/N 386-04747-000)
31
FIGURE 26 - Neoprene Gasket - 1/4 In. X 2 In. X 25 Ft (P/N 028-11883-010)
31
FIGURE 27 - Neoprene Gray Gasket - 1/4 in X 3/4 in X 35 Ft (P/N 028-11873-010) for Door
31
FIGURE 28 - Phillips Hex Head Screw (P/N 021-32268-011) for Indoor Unit Seam Cap
31
Pipe Chase, Hoods and Seam Caps
31
FIGURE 29 - Hex Head Screw for Outdoor Roof Seam Cap, Pipe Chase, and Rain Hood - 1/4 In-14 X 1 in
32
FIGURE 30 - Butyl Tape - 3/16 in X 3/4 in X 40 Ft (P/N 013E-03327-010)
32
FIGURE 31 - Polyurethanecaulk (P/N 021-19568-000 - Grey; P/N 013-03317-040 - Champagne) for
32
FIGURE 32 - Roof Seam Cap (Assembled)
32
FIGURE 33 - Pipe Chase, Trim Angle, and Cover
32
Additional Parts
33
FIGURE 34 - Hood
33
FIGURE 35 - Damper Shaft Extension Kit (P/N 026-33715-002)
33
FIGURE 36 - Corner Connector Hole Plug (P/N 021-19568-000) (8)
33
FIGURE 37 - Touch-Up Spray - 12 Oz. (P/N 013-03322-000)
33
FIGURE 38 - Shipping Split Corner Gasket - 3.5 X 3. 5 (P/N 028-11883-010)
33
FIGURE 39 - Spare Fan Belt
33
FIGURE 40 - Conduit (P/N 025-39024-001) and SJO Cord (P/N 025-35746-001)
33
Installing Outdoor AHU
34
Single Piece Outdoor AHU
34
Multi-Piece Outdoor Solution XT AHU
34
FIGURE 41 - Shipping Split Examples
35
FIGURE 42 - Shipping Split Examples Using Structural Steel Baserails
35
Setting up the Sections
36
FIGURE 43 - Applying Gasket Square, Neoprene Gasket and Caulk to Raceway Split
36
FIGURE 44 - Typical Come-A-Longs
36
FIGURE 45 - Electrical Connector (Not Connected)
36
Pulling the Solution XT Sections Together
37
FIGURE 46 - Electrical Connectors (Connected)
37
FIGURE 47 - Remove and Reposition Shipping Split Angle
37
Figure 48 - Come-A-Long Attached to Asection
37
FIGURE 49 - Bring Shipping Splits Together
37
FIGURE 50 - Applying Caulk to Seams
38
FIGURE 51 - Installing Gaskets
38
FIGURE 52 - Solution XT Corner Connector Hole Plug (P/N 021-19568-000)
38
Installing Indoor Solution XT AHU
39
FIGURE 53 - Use Gasket (P/N 028-11883-010) at Shipping Split
39
FIGURE 54 - Use Gasket (P/N 028-11873-010) to Door Frame at Shipping Split
39
FIGURE 55 - Assembly of End Channel Shipping Split with a Solution XT Expanded Cabinet
40
Setting up and Pulling Solution XT Sections Together
41
Figure 56 - Come-A-Long Attached to Asection
41
FIGURE 57 - Remove Lifting Lugs in Expanded Cabinet
41
FIGURE 58 - Electrical Connector (Not Connected)
41
FIGURE 59 - Electrical Connectors (Connected)
41
FIGURE 60 - Remove and Reposition Shipping Split Angle
42
FIGURE 61 - Bring Shipping Splits Together
42
Installing a Tiered AHU
43
FIGURE 62 - Fasten Bottom Lifting Lugs
43
FIGURE 63 - Installing Gaskets
43
FIGURE 64 - Solution XT Corner Connector Hole Plug (P/N 021-19568-000)
43
FIGURE 65 - Tiered Solution XT AHU
43
FIGURE 66 - Second Tier Tie-Down Fastener Pack (P/N 386-03419-000)
44
FIGURE 67 - Apply Gaskets to Top Panel on Bottom Tier
44
FIGURE 68 - Guide Brackets Together
44
Assembling the Solution XT End Channel Shipping Split
45
FIGURE 69 - Solution XT Lights Tier Transition Drawing
45
FIGURE 70 - Assembling the End Channel Shipping Split with Energy Recovery Wheel
46
Installing Hood with Moisture Eliminators
47
Outdoor Air Temperature And/Or Humidity Sensors
47
FIGURE 71 - Installing Hood with Optional Moisture Eliminators
47
Installing Damper Actuator
48
FIGURE 72 - Installing the Direct Coupled Actuator
48
Installing Multi-Zone (MZ) Dampers
49
FIGURE 73 - Installing MZ Damper
49
Installing Field Supplied MZ Damper Actuators
50
Back Draft Dampers for Dual Fans and Fan Arrays
50
FIGURE 74 - Damper Shaft Extension Kit (P/N 026-33715-002)
50
FIGURE 75 - Counterbalance Locked into Place for Shipping
50
FIGURE 76 - Counterbalance Unlocked for Start-Up
50
Filling Inertia Fan Base
51
Steam Humidifier
51
UVC Emitter Lamps
51
Two Types of Lamps
51
FIGURE 77 - V-Max Grid Lamps
51
FIGURE 78 - Installing V-Mod Lamp
51
FIGURE 79 - Installing V-Max Grid Lamps
51
FIGURE 80 - UV Control Panel Wiring (8 Amps)
53
FIGURE 81 - UV Control Panel Wiring (Greater than 8 Amps)
54
Air Measuring Device Connections
56
Air Measuring at the Fan Inlets
56
Air Measuring at Unit Outside Air Inlets
56
FIGURE 82 - High and Low Connections for an in Fan Air Monitoring System
56
FIGURE 83 - High and Low Connections and Associated Tubing for Fan Mounted Air Monitoring System
56
FIGURE 84 - Port Locations for Fan Mounted Air Monitoring System
56
Installing the Pipe Chase
57
Tools and Materials
57
Preparing Pipe Chase for Installation
57
Apply Gaskets
57
FIGURE 85 - Install Gasket under Roof Overhang
57
Attach Pipe Chase
58
FIGURE 86 - Apply Gasket to Pipe Chase
58
FIGURE 87 - Install Pipe Chase Base Rail to AHU Base Rail
58
FIGURE 88 - Install Flanges
58
Seal Pipe Chase to Solution XT AHU
59
Install Cover Angles
59
FIGURE 89 - Apply Caulk to Solution XT Base Rail
59
FIGURE 90 - Apply Caulk between Pipe Chase and Solution XT AHU
59
FIGURE 91 - Install Pipe Chase to Solution XT Roof
59
FIGURE 92 - Install Cover Angle
59
Install Base Rail Covers (if Applicable)
60
FIGURE 93 - Position Cover Angle Properly
60
FIGURE 94 - Properly Install Screws
60
FIGURE 95 - Apply Solution XT Base Rail Cover
60
Installing External Vent Piping for Outdoor AHUS
61
Condensate Drain Arrangement
61
FIGURE 96 - Gas Furnace Fuel Venting System
61
FIGURE 97 - Gas Furnace Condensate Drain Trap
62
TABLE 2 - TSP and Drain Trap
62
Field Penetrations for Piping and Electrical Connections
63
Tools Required
63
Material Required
63
Procedure
63
FIGURE 98 - Penetrations and Grommet Details
64
General Electrical Information
65
Power Connections
65
Single Point Power
65
FIGURE 99 - Single Point Power Connection
65
Motors for Supply, Return, and Exhaust Fans
66
FIGURE 100 - Typical Motor Data/Name Plate
66
FIGURE 101 - Another Typical Motor Data/Name Plate
66
FIGURE 102 - Access Electrical Box
66
Wiring the Energy Recovery Wheel
66
FIGURE 103 - Typical Power Wiring of Energy Recovery Wheel
67
FIGURE 104 - Gas Burner Component Locations
67
FIGURE 105 - Main Power and Control Panel with Cover Open
67
Wiring the Gas Heat Device
67
Wiring the Electric Heat Device
68
Power Options
68
Disconnect Switch Options
68
FIGURE 106 - Typical Electrical Heat Control Panel Interior Wiring and Components
68
FIGURE 107 - Typical Field and Power Connections
68
Control Options
69
Installing Electrical Heat Option
69
FIGURE 108 - Pressure Probe Direction
70
FIGURE 109 - Air Flow Switch Connections
70
TABLE 3 - Maximum Current
71
FIGURE 110 - Layout of Typical Humidifier Panel
72
FIGURE 111 - Supply Power Knockouts
72
FIGURE 112 - Humidifier Points
72
Electric Humidifier
72
Humidifier
72
FIGURE 113 - Solution XT AHU with Lights Tier Transition Drawing
73
FIGURE 114 - Solution XT Pipe Chase Enclosure
73
Lights for Solution XT Ahus
73
Piping Connections
73
Coil Piping
74
Staggered Coils
74
FIGURE 115 - Factory Coil Connections
74
FIGURE 116 - Staggered Coil - Angled Wall
74
FIGURE 117 - Split Coil - Opposite Side Connections
74
Hot and Chilled Water Coils
75
FIGURE 118 - Chilled Water Coil Connections Example - (Not for Construction)
75
FIGURE 119 - Hot Water Piping with 2-Way Valve Example (Not for Construction)
76
FIGURE 120 - Hot Water Piping with Diverting Valve Example (Not for Construction)
76
Water Treatment
77
FIGURE 121 - Steam Coil Piping Arrangements
78
Vertical Tube Integral Face and Bypass (VIFB) and Integral Face and Bypass (IFB)
79
Shipping Bolts (VIFB Only)
79
Piping Suggestions
79
Flexible Connectors (VIFB Only)
79
Freezing Conditions
79
FIGURE 122 - IFB Coil (Horizontal Tubes Available with Steam and Hot Water)
80
FIGURE 123 - VIFB Coil (Face-Mounted Actuator Shown)
80
FIGURE 124 - Hot Water Piping Schematic for 2-Row Coil VIFB
80
FIGURE 125 - Hot Water Piping for IFB
81
FIGURE 126 - Steam Piping for VIFB
82
Refrigeration
83
DX Direct Expansion Coils
83
FIGURE 127 - Typical Piping and Sundries at the DX Coil
84
FIGURE 128 - DX Coil Circuiting Types
84
Available Coil Arrangements
85
FIGURE 129 - Non-Stacked Coil Design (Special Quote)
85
FIGURE 130 - Non-Stacked Coil Design (Standard)
85
FIGURE 131 - Stacked Coil Design (Standard)
86
FIGURE 132 - Stack Coil Designs (Special Quote)
86
DX Coil Circuiting and Staging
87
FIGURE 133 - Stacked Coil Circuiting
87
FIGURE 134 - One Coil Circuit Per Refrigerant Circuit
87
FIGURE 135 - Two Coil Circuit Per Refrigerant Circuit
87
Advantages of Multiple Control Stages
88
Hot Gas Bypass (HGBP)
87
Thermostatic Expansion Valves (TXV)
87
FIGURE 136 - Three Compressor Unit
88
FIGURE 137 - Six Compressor Unit
88
Maintaining Adequate Airflow
88
Drains and Traps
89
Condensate Drain Piping
89
Elevating AHU for Gravity Floor Drain Connections
90
FIGURE 138 - Drain Trap Showing Water Location for Draw through Operation
90
FIGURE 139 - Trap Detail for Drain Pan in Negative Environment (Draw Through)
90
FIGURE 140 - Trap Detail for Drain Pan in Positive Environment (Blow Through)
90
FIGURE 141 - Combining Drain Lines
90
VAV Systems
89
Duct Connections
91
Duct Connection Guidelines
91
Flanged Duct or Sleeves
91
Raw or Straight Edge Duct or Sleeves
91
FIGURE 142 - Recommended Discharge Duct Arrangement When Turns Are Required
91
Sound and Vibration Transmission
92
Installing Top Discharge Outdoor AHU Duct
92
Installing Front and Rear Discharge Outdoor AHU Duct
92
FIGURE 143 - Duct Arrangement for Flange and Raw Edge Ducts
92
FIGURE 144 - Duct Penetration of Roof
93
FIGURE 145 - Roof to Duct Installation (Horizontal Discharge)
93
Air Filters
94
Maintaining and Replacing Filters
94
FIGURE 146 - Typical Filter Types
94
FIGURE 147 - Filter Latches
95
TABLE 4 - Koch Filter Clips - Single Filter Application
96
TABLE 5 - Koch Filter Clips - Pre-Filter / Final Filter Application
96
TABLE 6 - AAF Clips for Filter Frames - Single Filter Application
97
TABLE 7 - AAF Pre-Filter/Final Filter Application
97
Filter Installation Installing a 2 In. Pleated Filter
98
Installing a 4 In. Pleated Filter
98
FIGURE 148 - Correctly Installed Latch Pin (P/N 026-35788-702)
98
FIGURE 149 - Fully Installed Filter
98
FIGURE 150 - Correctly Installed Latch Pin (P/N 026-35788-604)
98
Installing a Single Headered (SH) Filter
99
Installing a 2 In. Pre-Filter Combined with a SH Final Filter
99
FIGURE 151 - Place the End of the Latch over the Filter Frame
99
FIGURE 152 - Correctly Installed Cartridge Filter
99
Installing a Multi-Cell SBM Double Headered (DH) Filter
100
FIGURE 153 - Correctly Installed Latch Pin (P/N 026-35788-604)
100
FIGURE 154 - Correctly Installed Cartridge with Pleats
100
FIGURE 155 - Correct Use of Knockouts
100
FIGURE 156 - Correct Latchout/Knockout Configuration
100
Installing a 2 In. and 4 In. Pre-Filter Combined with a DH Final Filter
101
FIGURE 157 - Frame with Four Latches Installed on the Sides
101
FIGURE 158 - Spring Latch Pulled and Fastened in Filter Hole
101
FIGURE 159 - Correct Latchout/Knockout Configuration (P/N 026-35788-612)
101
FIGURE 160 - Spring Latch Pulled and Fastened in Filter Hole
102
FIGURE 161 - Installing Pre-Filter Latch
102
FIGURE 162 - Position Pre-Filter in Front of Final Filter
102
FIGURE 163 - Spring End of Latch
102
FIGURE 164 - Completed Assembly
102
Hepa Filters
103
Koch HEPA Filter Frame
103
FIGURE 165 - Installation of Koch HEPA Filters
103
Welded Bevel Seal Frame
104
Visual Control Filter Clamps
104
HEPA Filter Applications
104
FIGURE 166 - Koch HF
104
FIGURE 167 - Hepa Filter (Cross Section)
104
FIGURE 168 - Visual Control Filter Clamps
105
FIGURE 169 - Installing Hepa Filter
105
TABLE 8 - Visual Control Filter Clamps for HEPA Filters
105
FIGURE 170 - Installing Welded Bevel Seal Filter
106
TABLE 9 - si Metric Conversion
107
Temperature
107
5
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the York SOLUTION XTO Series and is the answer not in the manual?
Ask a question
York SOLUTION XTO Series Specifications
General
Brand
York
Model
SOLUTION XTO Series
Category
Air Handlers
Language
English
Related product manuals
York SOLUTION XTI Series
108 pages
York Solution
24 pages
York MA
16 pages
York ALL
6 pages
York AHU
118 pages
York F2RP018
20 pages
York NL090-300
128 pages
York ND120-240
128 pages
York MVC SERIES
14 pages
York N1VSD10A06
12 pages
York AHP18 THRU 60
12 pages
York F4FP024H06T3X
16 pages
To Previous PageTo Previous Page
Loading...
Need help?
General
