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Zapi ACEX User Manual
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AFCZP0BC- COMBIACX & ACEX - User Manual
7
DESCRIPTION OF POWER CONNECTIONS
View of the power bars:
- B
Negative of the battery.
+ B
Positive of the battery.
- P
Output of the Pump Motor (COMBIACX only).
U; V; W
Connection bars of the three motor phases; follow this sequence and th
e
indication on the motor.
25
27
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
5
2 Specification
6
Technical Specifications COMBIACX / ACEX
6
Technical Specifications COMBIACX Power / ACEX Power
6
Block Diagrams
7
Traction Control
7
Pump Control
7
3 Specification for the Input Devices Filling up the Installation Kit
8
Digital Inputs
8
DI0 ÷ DI10 Technical Details - 24 V System
8
DI0 ÷ DI10 Technical Details - 36/48 V System
8
Microswitches
8
Analog Unit
8
Other Analogue Control Unit
9
Analog Motor Thermal Sensor Input
9
Speed Feedback
10
4 Installation Hints
11
Material Overview
11
Connection Cables
11
Contactors
11
Fuses
12
Installation of the Hardware
12
Positioning and Cooling of the Controller
12
Wirings: Power Cables
12
Wirings: CAN Connections and Possible Interferences
13
Wirings: I/O Connections
15
Connection of the Encoder
16
Main Contactor and Key Connection
17
Insulation of Truck Frame
17
Protection and Safety Features
18
Protection Features
18
Safety Features
19
Emc
19
Various Suggestions
21
5 Operational Features
22
Diagnosis
22
6 Description of the Connectors
23
Connectors of the Logic
23
CNA External Connector
23
CNB External Connector
24
CNC External Connector
24
CND External Connector
25
CNE Internal Connector
25
7 Description of Power Connections
26
8 Drawings
27
Mechanical Drawing COMBIACX
27
Mechanical Drawing ACEX
28
Connection Drawing COMBIACX
29
Connection Drawing ACEX
30
9 One Shot Installation Procedure
31
Sequence for Ac Inverter Traction Setting
32
10 Programming & Adjustments Using Digital Console
34
Adjustments Via Console
34
Description of Console (Hand Set) & Connection
34
Description of the Console Menu
35
COMBIACX / ACEX Menu
35
Function Configuration
36
Config Menu "SET OPTIONS" Functions List
36
Config Menu "ADJUSTMENTS" Functions List
39
Main Menu "PARAMETER CHANGE" Functions List
43
Zapi Menu "SPECIAL ADJUSTMENTS" Functions List
49
Main Menu "TESTER" Functions List
50
11 Other Functions
54
Description of Console "SAVE" Function
54
Description of Console "RESTORE" Function
55
Description of Console "PROGRAM VACC" Function
56
Description of the Throttle Regulation
58
Description of the Battery Charge Detection Setting
59
12 Combiacx /Acex Alarms List
61
Faults Diagnostic System
61
Alarms Overview
62
Warnings Overview
72
Analysis and Troubleshooting of Warnings
74
13 Recommended Spare Parts
80
14 Periodic Maintenance to be Repeated at Times Indicated
81
4
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Zapi ACEX Specifications
General
Brand
Zapi
Model
ACEX
Category
Inverter
Language
English
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