13
blue
BOX - Translation of the original instructions
TABLE OF CONTENTS
1. GENERAL INFORMATION ..........................................................................................................................................................14
1.1 Identification of the manufacturer .................................................................................................................................................14
1.2 Meaning of the symbols used in the manual ................................................................................................................................14
1.3 Safety warnings ............................................................................................................................................................................14
1.4 Qualification of installation and maintenance personnel ..............................................................................................................14
1.5 Personal protective equipment (PPE) to be used.........................................................................................................................14
1.6 Residual risks ...............................................................................................................................................................................14
2. PRODUCT IDENTIFICATION .....................................................................................................................................................15
2.1 Description....................................................................................................................................................................................15
2.2 Intended use .................................................................................................................................................................................15
2.3 Noise level ....................................................................................................................................................................................15
2.4 Identification of the model.............................................................................................................................................................15
2.5 Nameplate ....................................................................................................................................................................................15
3. TRANSPORT AND STORAGE ....................................................................................................................................................17
3.1 Preliminary checks .......................................................................................................................................................................17
3.2 Handling and lifting .......................................................................................................................................................................17
3.3 Storage .........................................................................................................................................................................................17
4. INSTALLATION ............................................................................................................................................................................17
4.1 General warnings .........................................................................................................................................................................17
4.2 Fitting for emptying in an emergency ...........................................................................................................................................17
4.3 FLOOR installation (see Annex 2) ................................................................................................................................................18
4.4 BURIED installation (see Annex 2)...............................................................................................................................................18
4.4.1 Extension ...................................................................................................................................................................................18
4.5 Inlet pipes .....................................................................................................................................................................................18
4.6 Pump installation ..........................................................................................................................................................................18
4.6.1 FIXED version ...........................................................................................................................................................................19
4.6.2 Version with coupling device (DAC) – only models 250 and 500 ..............................................................................................19
4.7 Vent valve .....................................................................................................................................................................................19
4.8 Float switches ...............................................................................................................................................................................19
4.9 Check valve ..................................................................................................................................................................................20
4.10 Shut-off valve..............................................................................................................................................................................20
4.11 Float stroke limiter (for Zenit pumps, blue series) ......................................................................................................................20
4.12 Maximum level alarm float ..........................................................................................................................................................20
4.13 Level sensor 4-20 mA.................................................................................................................................................................20
4.14 Cable glands...............................................................................................................................................................................20
4.15 Electrical connection...................................................................................................................................................................20
5. COMMISSIONING ........................................................................................................................................................................21
5.1 Testing ..........................................................................................................................................................................................21
5.2 First start-up .................................................................................................................................................................................21
6. MAINTENANCE ............................................................................................................................................................................21
6.1 Ordinary maintenance ..................................................................................................................................................................21
6.2 Safety warnings ............................................................................................................................................................................21
6.3 Removing the pump from the blueBOX ........................................................................................................................................21
6.4 Replacement parts .......................................................................................................................................................................21
7. INACTIVITY, DECOMMISSIONING AND DISPOSAL ...............................................................................................................22
7.1 Safety warnings ............................................................................................................................................................................22
7.2 Inactivity........................................................................................................................................................................................22
7.3 Decommissioning .........................................................................................................................................................................22
7.4 Disposal ........................................................................................................................................................................................22
8. TROUBLESHOOTING .................................................................................................................................................................22
MAIN COMPONENTS ......................................................................................................................................................................63
ANNEX 1: Procedure for installing the FITTING FOR EMPTYING IN AN EMERGENCY .................................................................65
ANNEX 2: Procedure for FLOOR/ON CEMENT SLAB installation ....................................................................................................65
ANNEX 3: Procedure for installing the extension element .................................................................................................................66
ANNEX 4: Procedure for INLET PIPE installation ..............................................................................................................................66
ANNEX 5: Procedure for PUMP installation (FIXED version) ............................................................................................................67
ANNEX 6: Procedure for PUMP installation (version WITH COUPLING DEVICE)............................................................................67
ANNEX 7: Procedure for FLOAT STROKE LIMITER installation .......................................................................................................68
ANNEX 8: Procedure for CABLE GLANDS installation ......................................................................................................................68
ANNEX 9: Procedure for extracting the pump from the blueBOX (FIXED version)............................................................................69
ANNEX 10: Procedure for extracting the pump from the blueBOX (version with coupling device) ....................................................69
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