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Zero FX

Zero FX
126 pages
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Zero Owner's Manual (X, MX and XU).book Page 1 Monday, April 29, 2013 3:30 PM

Table of Contents

Questions and Answers:

Zero FX Specifications

General IconGeneral
CategoryElectric Motorcycle
Max Battery Capacity7.2 kWh
Top Speed85 mph (137 km/h)
Max Power46 hp (34 kW)
Peak Torque78 ft-lb (106 Nm)
BatteryZ-Force Li-Ion
Front SuspensionShowa 41 mm inverted cartridge fork
Rear SuspensionShowa piggyback reservoir shock
Front BrakeSingle 320 mm disc with J-Juan 2-piston caliper
Rear BrakeSingle 240 mm disc with J-Juan 1-piston caliper
MotorZ-ForceĀ® 75-5 passively air-cooled, high efficiency, radial flux, interior permanent magnet, brushless motor

Summary

Introduction

An Important Message To You From Zero Motorcycles

Welcome message and purpose of the owner's manual.

About This Manual

Details motorcycles covered and how to reference information.

Useful Information For Safe Riding

Explains CAUTION/WARNING terms, safety symbols, and riding precautions.

Plug in Your Z-Force Power Pack

Instructions for power pack care, charging, and warranty warnings.

Identification Numbers

Owner Information

Section to record personal motorcycle details like VIN and serial numbers.

Vehicle Identification Number (VIN)

Location and importance of the VIN as the legal identifier.

VIN Break Down

Explanation of the VIN digits and their individual meanings.

General Information

Zero FX Technical Specifications

Detailed technical specifications for the Zero FX models.

Zero XU Technical Specifications

Detailed technical specifications for the Zero XU model.

Zero MX Technical Specifications

Detailed technical specifications for the Zero MX model.

Vehicle Range

Explains electric vehicle range, test procedures, and factors affecting it.

Safety Information

General Safety Precautions

Essential safety rules and guidelines for operating the motorcycle.

Important Operating Information

Key considerations for safe motorcycle operation and power pack care.

Location of Important Labels

Identifies VIN, VECI, and other important labels on the motorcycle.

High Voltage Warning Labels

Location and description of high voltage warning labels for safety.

Controls and Components

Motorcycle Controls Overview

Description of various controls on the handlebars and instrument panel.

Side View Component Identification

Identifies key components from side views for MX, FX, and XU models.

Instrument Panel Functions

Explanation of indicators and controls on the instrument panel.

Handlebar Control Functions

Details on the operation of handlebar switches, levers, and throttle.

Starting and Operating

First Time Set-Up

Initial steps to prepare the motorcycle for first use after delivery.

Unpacking Your Zero Motorcycle

Procedures for safely removing the motorcycle from its shipping crate.

General Operation

Essential pre-ride checks and procedures before operating the motorcycle.

Key SwitchSteering Lock Positions

Operation of the ignition switch, steering lock, and OFF/ON positions.

Power Pack and Charging

Power Pack Information

Details on the power pack's technology, care, storage, and BMS.

Power Pack Swapping

Procedure for safely removing and installing the power pack.

Charging the Power Pack

Detailed instructions for charging the power pack using standard and quick chargers.

Quick Charger LED Indicators

Explanation of the LED indicators on the quick charger for status monitoring.

Motorcycle Operation and Adjustments

Operating Your Motorcycle

Steps for starting, braking, stopping, and understanding temperature indicators.

Front Suspension Adjustment

Procedures for adjusting front fork rebound and compression damping.

Rear Shock Adjustment

Procedures for checking and adjusting rear shock spring preload (sag).

Factory Supplied Suspension Settings

Recommended factory settings for front and rear suspension adjustments.

Maintenance

Owners Responsibilities

Owner's duties regarding manual, maintenance, and safety equipment.

Maintenance Schedule

Schedule for routine maintenance tasks, intervals, and checks.

Component Fasteners

Specifications for tightening various motorcycle fasteners using a torque table.

Wheels And Tires

Inspection and care instructions for wheels and tires, including tire inflation.

Troubleshooting

Electric Motorcycle Safety Precautions

Crucial safety warnings regarding high voltage components and potential hazards.

Understanding BMS Flash Code Patterns

Interpretation of Battery Management System flash codes in idle, charge, and run modes.

Power Pack Troubleshooting

Common power pack issues like empty, too hot, unbalanced, and their solutions.

System Warning Indicator Codes

Mapping system warning indicator flashes to causes and solutions.

Warranty and Customer Information

Zero Motorcycles Warranties

Overview of warranty coverage for FX and XU models, including exclusions.

Purchasers Responsibilities

Owner's responsibilities for safe operation, maintenance, and warranty compliance.

Warranty Procedures

How to obtain warranty service and contact information for Zero Motorcycles.

Reporting Safety Defects

Procedure for reporting safety defects to NHTSA and Zero Motorcycles Inc.

First Responder Information

High Voltage Components Locations

Safety information for first responders regarding high voltage component locations and warnings.

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