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Zoeller FLEX 540 User Manual

Zoeller FLEX 540
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FM3170
0620
Supersedes
1019
MODEL 540
WATER-POWERED EMERGENCY BACKUP
SUMP PUMP SYSTEM
INSTALLATION INSTRUCTIONS
1. Inspect your pump. Occasionally, products are damaged during shipment. If the unit or any of the parts are damaged, contact your dealer
before using.
2. Read all the installation instructions regarding installing and start up before performing any of the work described within. Retain for future
reference.
SEE BELOW FOR LIST OF WARNINGS
1. For your protection always disconnect the power supply from its
power source before handling the components of your primary
pump.
2. Sump water is non-potable. To reduce the risk of contamination of
the potable water supply, the FLEX
®
must be installed with a listed
backow device suitable for the installation, in accordance with
the local plumbing code, such as a reduced pressure principle
backow preventer (RP). Alternately, consult the local plumbing
and health codes or the authority having jurisdiction for guidance
on cross-connection and backow protection requirements.
CAUTION
SEE BELOW FOR LIST OF CAUTIONS
CAUTION
Turbulence caused by high velocity incoming water
can negatively affect the on/off action of the oat mechanism. If
this condition exists, the incoming water must be bafed to avoid
excessive turbulence.
REFER TO WARRANTY ON PAGE 2.
1. This pump is designed for handling clear water. Do not use in septic
tanks to pump efuent or sewage pits to pump sewage.
2. Repair and service of your backup system should be performed by
an authorized service station.
3. The installation of this backup pump requires the use of a variable
level oat switch for operation. It is the responsibility of the installing
party, to ensure that the oat switch will not hang up on the pump
apparatus or pit peculiarities and is secured so the pump will turn
“on” and “off”. It is recommended that the pit be 18" in diameter
or larger to accommodate both a primary and a backup pump.
4. Check the installation of the primary and backup pump oats to
ensure that both move freely and are not being encroached upon
where the oat cannot move. Adequate space between the oats
must be maintained.
5. The pump should be manually activated once a month by lifting
the oat. Let the pump run for at least 15 seconds to prevent the
pump from building up calcium deposits and debris, which could
harm the pump.
© Copyright 2020 Zoeller
®
Co. All rights reserved.
U
P
C
®
C
Product information presented
here reects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
TEL: (502) 778-2731 • 1 (800) 928-PUMP • FAX: (502) 774-3624
Visit our website:
zoellerpumps.com
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
FLEX
®

Questions and Answers:

Zoeller FLEX 540 Specifications

General IconGeneral
ModelFLEX 540
CategoryWater Pump
TypeSubmersible
Horsepower0.5 HP
Voltage115V
Discharge Size1-1/2 in.
Switch TypeVertical Float
ConstructionCast Iron
Float Switch IncludedYes
Phase1-Phase
Max Head25 ft
Maximum Head25 ft

Summary

Zoeller Model 540 Sump Pump Overview

Zoeller Pump Warranty and Installation Guidance

Helpful Hints for Easy Installation

Practical advice and recommendations for a smooth installation process.

Do's and Don'ts for Unit Installation

Essential practices and actions to follow or avoid during pump installation.

Zoeller FLEX® Sump Pump Installation Steps

Pump Placement and Suction Pipe

Positioning the pump, connecting the suction pipe and foot valve.

Float Valve and Tubing Installation

Installing the float valve and connecting tubing to the diaphragm valve.

Discharge Piping Installation

Connecting the pump discharge pipe, including air gap requirements.

Zoeller FLEX® Sump Pump Installation and Testing

Source Water Piping and Pump Testing

Connecting water supply and verifying pump operation and float switch.

Control Valve Adjustment

Fine-tuning the control valve for optimal pump performance.

Zoeller FLEX® Sump Pump Performance and Troubleshooting

Performance Curve and Data

Visual chart and data on pump head versus flow rate, pressure, and efficiency.

Troubleshooting Guide

Common issues, causes, and recommended remedies for pump problems.

Zoeller FLEX® Sump Pump Parts and Details

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