41 
Troubleshooting Guide
Troubleshooting (continued)
Problem
Upper drive assembly does not 
move up, moves up slowly or fails 
to operate
Upper taping head does not move 
down at the end of the taping 
cycle
Upper drive assembly comes 
down too fast or too hard or fails 
to operate
Centering guides move slower 
than normal or fail to operate
Cause
Lower air pressure
Defective or incorrect setting on 
Proximity Sensor
Clogged or damaged exhaust 
muffl ers on the upper ends of the 
head raising cylinders
Defective head power valve
Upper drive assembly force adjust 
regulator set too light
Defective upper drive assembly 
force adjust regulator
Defective one-way valve
Defective head power valve
Upper drive assembly force adjust 
regulator set too heavy
Defective upper drive assembly 
force adjust regulator
Cushion screw wrongly adjusted
Cushion screw missing
Centering guide force adjust 
regulator set too low
Centering guide cylinder speed 
controls not in correct adjustment
Defective centering guide 
power valve or proximity sensor 
misaligned with sensor receptacle
Correction
Disconnect the air supply. Make 
sure main pressure regulator reads 
zero. Reconnect air supply and 
adjust regulator to read 70 PSIG
[5 bar].
Clean or replace head raising 
valve
Clean or replace exhaust muffl ers
Clean or replace the head power 
valve
Adjust the upper drive assembly 
force adjust regulator to 
increase the force against the 
top of the box. Turn air regulator 
counterclockwise.
Replace regulator
Clean or replace valve
Clean or replace valve
Adjust upper drive assembly force 
adjust regulator to decrease force 
against top of box. Turn regulator 
clockwise.
Replace regulator
Adjust cushion screw at base of 
cylinder
Replace screw
Adjust regulator
Adjust speed controls mounted on 
centering guide cylinder
Clean/replace valve / realign 
sensor and sensor receptacle
2014 June
7000r-7000r3 Pro - NA