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3M FREEDOM 5000 User Manual

3M FREEDOM 5000
62 pages
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087-0020 REV E
WARNING
READ AND FOLLOW THE ENTIRE CONTENT OF THIS MANUAL PRIOR TO
USE. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH.
FREEDOM 5000
Universal Analog Toxic Gas Detector Instruction Manual
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3M FREEDOM 5000 Specifications

General IconGeneral
Gas DetectedOxygen (O2), Carbon Monoxide (CO), Hydrogen Sulfide (H2S)
Operating Temperature Range-4 to 122°F (-20 to 50°C)
Battery Life18 hours typical
Sensor TypeElectrochemical (O2, H2S, CO)
Alarms95 dB audible alarm, vibrating alarm
CertificationsATEX, IECEx, UL

Summary

Record of Revisions

Safety and General Information

Important Notices

Provides important notices regarding the use and responsibility for the equipment.

Warnings, Cautions, and Notes

General Warnings and Cautions

Warranty Statement

Scott Repairs

Approvals

Acronyms Quick Reference

Introduction and Unpacking

General Description

Provides a general overview of the Freedom 5000 toxic gas transmitter and its capabilities.

The Scott Safety Gas Sensor

Overview of Sensor Operation

Explains the working principles of electrochemical gas sensors used in the Freedom 5000.

Sensor Characteristics

Gas Specificity

Details how sensors are designed for specific gases and potential interferents.

Sensor Accuracy

Discusses factors limiting accuracy and expected performance.

Sensor Response Times

Covers how sensor response time is optimized and what affects it.

Sensor Life

Provides guidance on expected sensor life and factors influencing it.

Environmental Influences on Sensor Performance

Sensor Requirements and Handling

Sensor Oxygen Requirements

Details the minimum oxygen levels required for sensor operation.

Sensor Intrinsic Safety

Explains the intrinsically safe design and its implications for explosive atmospheres.

Sensor Handling and Disposal

Provides instructions for safe handling and disposal of sensors.

Series 5000 Transmitter Operation

General Transmitter Functionality

Describes the transmitter's general purpose loop-powered operation and output.

Specific Transmitter Features

Highlights unique circuitry, RFI immunity, LCD, and diagnostic alarms.

Interface Controls and Flags

Explains the magnetic switches for control and identifies status indication flags.

Transmitter Controls and Configuration

Magnetic Switch Operation

Details the function of the four magnetic switches for setup and calibration.

Transmitter Circuit Board Design

Describes the modular design of the transmitter circuitry and its protective coating.

Freedom 5000 Installation

Location Considerations

Key factors to consider when choosing a mounting location for the transmitter and sensor.

Installation and Mounting Guidelines

Mounting and Environmental Considerations

Guidance on vibration, accessibility, water, EM fields, air velocity, seals, and material compatibility.

Typical Power Consumption

Details the power consumption of the 4-20mA loop.

Physical Installation Methods

Describes the three typical ways to mount the transmitter enclosure.

Physical Installation Steps

Making Physical Connections

Instructions for making all physical connections like conduits and enclosures.

Wiring Connections

Details on making wire connections, noting polarity insensitivity.

Sensor Installation and Wiring Test

Sensor Installation Procedure

Steps for installing the sensor, including the elastomeric pad and alignment.

Wiring and Testing Guide

Shows how to wire the unit and use a multimeter for testing.

Remote Sensor Mounting Options

Integral Cable Options

Describes options for integral cables for remote sensor placement.

Conduit and Flexible Options

Details options for using conduit and flexible fittings for remote sensors.

Material Compatibility and Isolation

Warns about PVC compatibility and requires electrical isolation of sensor housing.

Twist and Lock Accessories

Protective and Calibration Accessories

Details Rain Shields, Splashguards, and Calibration Adaptors.

Duct Mounting Adaptors

Explains Remote and Direct Duct Mount Adaptors for duct installation.

Flowcell Accessories

Describes Flowcell options for sample draw configurations.

System Start-Up and Inhibit Function

Initial System Start-Up Procedure

Outlines the steps for powering up the transmitter and initial checks.

Alarm and Loop Inhibit Function

Explains how the inhibit function prevents external alarms during calibration.

Setting Inhibit Loop Current

Details how to program the inhibit output level for the transmitter.

Calibration Procedures and Reminders

Setting Inhibit Loop Current Values

Guides on adjusting the inhibit loop current value via magnet input.

Calibration Frequency Recommendations

Provides minimum recommended intervals for zero and span calibration.

Calibration Reminder Notes

Offers tips for documenting schedules, organizing sensors, and storing spares.

Remote Sensor Calibration and Storage

Remote Sensor Calibration Steps

Details the steps to remove and calibrate the sensor at a remote location.

Proper Sensor Storage

Explains critical storage requirements for pre-calibrated sensors.

Zero Calibration Procedure

Zero Calibration Overview

Explains setting the transmitter's zero by adjusting loop output to 4 mA.

Methods for Zero Calibration

Covers using ambient air or a permeation tube device for zeroing.

Span Calibration Procedure

Span Calibration Requirements

Details span gas concentration, expiration, and oxygen requirements.

Span Calibration Steps

Provides detailed steps for performing the span calibration process.

Span Calibration Completion and Special Cases

Completing Span Calibration

Guides on finalizing span calibration, checking factor, and exiting inhibit mode.

HF and Rock Solid Acid Gas Calibration

Details mandatory calibration methods for specific sensor types like HF.

Operational Checks and Failure Indications

Special Span Calibration Notes

Covers special requirements for hydride and ammonia sensors calibration.

Weekly Sensor Response Checks

Recommends weekly checks to ensure the sensor responds to the target gas.

Failure Indication Overview

Explains how fault codes and flags are displayed on the LCD.

Sensor Status and Fault Codes

Sensor Strength and Self-Test Flags

Details the 'SEN' and 'SST' flags and their meanings.

Series 5000 Fault Codes

Lists common fault codes (F01, F02, F04, F08) and their causes.

Sensor Self Test (SST) Functionality

Explains the SST option for automatic sensor testing and its benefits.

Sensor Self-Test (SST) Operation

Activating and Programming SST

Guides on how to activate and program the SST function using the magnet.

During Sensor Self Test

Describes the instrument's behavior and checks during the SST process.

System Maintenance Procedures

General Maintenance Schedule

Covers recommended zero and span adjustment intervals.

Sensor Cleaning and Replacement

Details sensor membrane cleaning and pop-in replacement process.

Elastomeric Connector Replacement

Provides guidance on when and how to replace the elastomeric connector.

Operational Response Check Methods

Troubleshooting Guide

Isolating Component Failures

Steps to isolate problems to sensor, board, or connection failures.

Using the Sensor Simulator

Instructions for using a sensor simulator to diagnose transmitter issues.

Troubleshooting Specific Issues

Diagnosing Zero Drift and False Alarms

Explains causes and detection of zero drift and false alarms.

Addressing Poor Electrical Connections

Focuses on issues related to the elastomeric connector and connections.

Interpreting Fault Codes and Error Messages

Details fault codes displayed on the LCD and their corrective actions.

Advanced Troubleshooting and Board Replacement

Factory Calibration Reset

Describes how to reset sensor calibration values to factory defaults.

Circuit Board Management

Recommendations for keeping spare circuit boards and general handling.

CPU Board Removal and Replacement

Step-by-step instructions for removing and replacing the CPU board.

Circuit Board Replacement Procedures

Power Supply - I/O Board Replacement

Guides for removing and replacing the Power Supply - I/O board.

Display Board Replacement

Instructions for removing and replacing the Display board.

Freedom 5000 Spare Parts

Rainshield, End-Caps, Adaptors, Filters

Lists available spare parts for rain shields, end-caps, adaptors, and filters.

Separated Sensor Parts

Lists spare parts specifically for remote sensor configurations.

Miscellaneous Spare Parts

Includes miscellaneous items like connectors, tools, and manuals.

Additional Spare Parts

Electronic Boards

Lists spare electronic boards including I/O, CPU, and Display boards.

Housing & Hardware Parts

Lists spare parts for enclosures, mounting brackets, and sensor fittings.

Freedom 5000 Model Configuration

Gas Type and Range Selection

Guides on selecting the appropriate gas type and measurement range.

Sensor Connection and Housing Options

Details options for integral or separated sensor connections.

Adapter and SST Options

Covers adapter types and the SST option configuration.

Scott Safety Warranty Information

General Warranty Policy

Outlines the general warranty coverage for manufacturer's products.

Gas Sensor Warranty Exceptions

Details the specific warranty period for gas sensors and exceptions.

Warranty Terms and Conditions

Covers conditions for warranty claims, exclusions, and voiding factors.

Contacting Scott Safety and Technical Specifications

Contact Information

Provides contact details for Scott Safety customer support.

Transmitter and Sensor Specifications

Lists specifications for enclosure, repeatability, linearity, output, power, and display.

Operating Conditions and Approvals

Details operating temperature, humidity, weight, routines, and approvals.

Intrinsic Safety Design

Intrinsically Safe Barrier Wiring

Installation Notes for Barriers

Details CSA/NRTL approval, electrical code, and entity conditions for barriers.

Barrier Wiring Diagram and Legends

Barrier Wiring Diagram

Illustrates the wiring connections for intrinsically safe barriers.

Sensor Connector Wire Legends

Provides wire color and pin assignments for integral and remote sensors.

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