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ABB LGR-ICOS GLA531 Series User Manual

ABB LGR-ICOS GLA531 Series
71 pages
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3KXG165002R4201_2021_04
GLA531 Series LGR-ICOS
TM
Gas
Analyzer Operating Manual
ABB Inc. Measurement & Analytics
3400, rue Pierre-Ardouin
Quebec, (Quebec) G1P 0B2 Canada
Tel: 1 800 858 3847 (North America)
Tel: +1 418 877 2944 (Worldwide)
Fax: +1 418 877 2834
abb.com/analytical

Table of Contents

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ABB LGR-ICOS GLA531 Series Specifications

General IconGeneral
CategoryMeasuring Instruments
Gas MeasuredN2O, CO2, CH4, H2O
Measurement Range (CH4)0-100 ppm
SamplingContinuous
Power Requirements100-240 VAC, 50/60 Hz
Measurement PrincipleOff-Axis Integrated Cavity Output Spectroscopy (OA-ICOS)
Accuracy1% of reading
Precision (N2O)0.2 ppb (1σ, 1s)
Precision (1σ) (CO2)0.1 ppm
Response Time<1 second
Data OutputAnalog and digital outputs
Operating Temperature Range5°C to 45°C
Dimensions19" rack mount
Communication InterfacesRS-232, USB
CertificationsCE
Precision (1σ) (CH4)0.5 ppb (1σ, 1s)

Summary

Disclaimers

Patent Information

Details legal notices, intellectual property rights, and warranty information for the product.

Copyright and Trademark

Information on copyright ownership and registered trademarks associated with the analyzer.

Warranty and Support

Guidance on warranty specifications and how to obtain customer support.

Customer Support

1 Introduction

2 General Safety

Symbols

Explanation of safety symbols used in the documentation and on the analyzer for hazard identification.

Laser Product Class

Classification and safety notes regarding the laser product used in the analyzer.

Electrical Safety and Fuse

Guidance on electrical safety, including fuse protection and high-voltage precautions.

Certifications and Compliances

Lists the certifications and standards the analyzer complies with for hazardous locations.

Operator Safety

Essential safety precautions and procedures for operating personnel to ensure safe use.

CDA Purge

Specific safety instructions and procedures related to Compressed Dry Air (CDA) purging.

N2 Purge

Safety guidelines and procedures for nitrogen (N2) purging, including asphyxiation hazards.

Burn Hazards

Information on potential burn hazards from hot surfaces within the analyzer during operation.

Laser Hazards

Details on laser safety, including classifications, interlocks, and exposure precautions.

Fire Safety Provisions

Safety guidelines for handling flammable cleaning solvents and preventing fire hazards.

WEEE Directive

Information on the disposal of waste electrical and electronic equipment according to WEEE regulations.

3 Features and Theory of ICOS

Main Features and Operation Theory

Describes the primary features of the ICOS technology and its basic operational principles.

OA-ICOS Technology

Explanation of the Off-Axis Integrated-Cavity Output Spectroscopy (OA-ICOS) method.

4 User Interface Operation

Control Bar Navigation

How to navigate and use the Control Bar for selecting different display screens and functions.

Display Screens Overview

Description of the various display screens: Numeric, Spectrum, Time-chart, and Alarm Status.

Data Logging and Transfer

Instructions for managing data files, including sampling rates and transferring data via USB.

Configuration and Setup

Guidance on configuring system settings, time, file formats, and network connections.

Calibration and Adjustments

Procedures for calibrating the analyzer and adjusting laser parameters for optimal performance.

Analog Output and Service

Setting up 4-20 mA outputs and accessing the service screen for specialized functions.

Analyzer Shutdown

Step-by-step instructions for safely shutting down the gas analyzer.

5 Communications – Data and Alarms

Interface Hardware and Connections

Details of the analyzer's input/output ports, including Ethernet, Modbus, and analog signals.

Ethernet and Modbus/TCP

Information on connecting the analyzer via Ethernet and using the Modbus/TCP protocol.

Analog Outputs and Modbus Signals

Explanation of 4-20 mA analog outputs and Modbus signal descriptions for data reporting.

6 Purged-and-Pressurized Protection System

Protection System Types

Overview of the X-Purge and Z-Purge protection systems for hazardous area installations.

X-Purge System Details

Detailed description of the X-Purge protection system, including its controller and interlocks.

Z-Purge System Details

Description of the Z-Purge protection system, its simple pressurization, and alarm features.

7 Analyzer Hardware

Hardware Layout and Components

Diagram and listing of the internal hardware components within the analyzer.

Replaceable Hardware List

List of components that can be replaced in the field, with their part numbers.

Power Supply and Converters

Details on the AC-DC power supply and DC-DC voltage converters used in the analyzer.

Controllers and Relays

Information on temperature controllers, solid-state relays, and their functions.

Computer and Storage

Description of the PC104 computer stack and the hard drive for data and software.

Signal Isolators and Modbus

Functionality of 4-20 mA signal isolators and the Modbus unit for data acquisition.

Pump and Valve Assemblies

Information on the exhaust pump, inlet solenoid valve, PWM pressure controller, and EPC valve.

8 Preventive Maintenance

Yearly and Five-Year Maintenance

Recommended maintenance schedules, including pump servicing and component checks.

Spare Parts Kit

Contents of the spare parts kit and recommendations for hard drive replacement.

9 Basic Troubleshooting

Gas Temperature and Pressure Issues

Troubleshooting steps for problems related to gas temperature and pressure measurements.

Laser Linelock and Mirrors

Diagnosing and resolving issues with laser linelock, path-length, and astigmatic mirrors.

Hardware Failures and Purge System

Identifying potential hardware failures and troubleshooting purge system alarms.

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