EasyManua.ls Logo

ACU-RITE 100S User Manual

ACU-RITE 100S
42 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
100S READOUTS
FOR MILLING APPLICATIONS
REFERENCE MANUAL
SALES & SERVICE:
A Tech Authority, Inc.
13745 Stockton Ave.
Chino CA 91710
909-614-4522
sales@atechauthority.com
Question and Answer IconNeed help?

Do you have a question about the ACU-RITE 100S and is the answer not in the manual?

ACU-RITE 100S Specifications

General IconGeneral
Display TypeLCD
Resolution0.005 mm
Functionsinch/mm conversion
Operating Temperature0°C to 50°C
Weight0.14 kg

Summary

General

Overview

Introduction to the 100S system, its installation, setup, and operation.

Preparation

Details on verifying system components and completing warranty records.

Packing List

List of components to verify upon receiving the system for installation.

Warranty Records

Instructions for completing and submitting warranty information for the 100S system.

Installing the Scales

Guidance on installing the scales, referring to the included scale manual.

Installing the Readout

Instructions for installing the readout unit and its mounting arm bracket.

Power Up

Procedure for powering on the system and understanding initial system tests and E1 message.

Display Saver

Explanation of the display saver feature, its activation, and how to return to normal view.

Setup

Parameter Setup

Overview of five configurable parameters: display resolution, LEC, scale resolution, count direction, and position recall.

Display Resolution

How to adjust display resolution to suit job requirements and available scale resolutions.

Linear Error Compensation

Procedure for compensating for machine tool wear using Parts Per Million (PPM) values.

How to Determine the Linear Error Compensation

Step-by-step guide and formula to calculate LEC values based on measured lengths.

Scale Resolution

Ensuring scale resolution setting matches the physical scales for accurate readings.

Count Direction

Setting the positive counting direction for each scale, indicated by '1' or '2'.

Setup Position Recall

Configuring the parameter to store and recall the last position when power is cycled.

Testing the Scales

Procedures for confirming scale electrical operation (Counting Test) and installation integrity (Repeatability Test).

Counting Test

Verifying the readout correctly displays table movement for electrical operation check.

Repeatability Test

Checking installation integrity by comparing readout to dial indicator after full axis travel.

Operation

Power On Position Recovery

Overview of two position recovery methods: Position Recall and Reference Mark Evaluation.

Operation Position Recall

How the system stores and recalls the last displayed position after power loss or interruption.

Reference Mark Evaluation

Procedure to re-locate position using internal encoder reference marks after a power interruption.

Setting the Datum (Absolute Zero)

Defining the reference point (workpiece zero) for absolute and incremental measurements.

Setting the Datum at Tool's Current Position

Steps to establish the datum directly at the tool's current location on the workpiece.

Setting the Datum Using an Offset

Procedure to set a datum at a known point with a specified offset from the tool's position.

Example: Absolute Dimensions

Demonstrates drilling holes using absolute dimensions, measured from the established datum (0,0,0).

Incremental Dimensions

Measuring distances from the current tool position to the next, used for sequential operations.

Example: Incremental Dimensions

Illustrates measuring hole positions incrementally, from one hole to the next.

Using Incremental Presets

Setting preset distances for incremental moves or countdown to zero from a target value.

Example: Incremental & Absolute Position Presets

Demonstrates using both incremental and absolute presets for hole positioning.

Centerline

Finding the midpoint between two positions and establishing it as a datum or centerline.

Setting the Datum on a Centerline

Procedure to establish the datum at the calculated centerline between two points.

Example: Setting the Datum on a Centerline

Visual guide to establishing a datum at the center of a circular part using centerline functions.

Locating Centerline Using Incremental Dimensions

Finding the centerline by measuring between two points using incremental display mode.

Bolthole Patterns

Defining and creating patterns for drilling multiple holes at specified intervals and angles.

Creating a Bolthole Pattern

Step-by-step guide to defining the number of holes, center, radius, and start angle for a pattern.

Running a Bolthole Pattern

Procedure for executing a predefined bolthole pattern, moving to each hole and drilling.

Troubleshooting

Troubleshooting Introduction

Guide to resolving common issues with the 100S system using a symptom-cause-action format.

Screen is Blank

Diagnosing and resolving issues when the readout display shows no image.

Decimal Point Scrolls Across Display

Explanation and solution for the display saver mode activation, indicated by a scrolling decimal point.

Dashes Appear on Screen

Addressing 'Display overflow' errors where entered values exceed character limits.

Display Overflow Correction

Continued troubleshooting for display overflow, moving the table to correct position.

Error Message E1

Understanding the E1 message as a normal power loss indicator and its resolution.

System Error Messages (E2-E58)

Troubleshooting various system errors (E2-E58) related to memory, causes, or keypad issues.

Keys Not Working Properly

Resolving issues with unresponsive or malfunctioning keypad keys through system restart or contact.

Scale Won't Count

Diagnosing why the scale is not registering movement, checking cables and installation.

Scale Counts, But Not Correctly

Troubleshooting incorrect scale readings due to resolution, count direction, or installation.

Setup Does Not Save Values

Ensuring correct procedure for saving setup parameters, particularly using the ENTER key.

Numbers Don't Appear/Are Faded

Addressing display issues where numbers are missing or faded, often due to LED failure.

Reference

Factory Default Settings

Details of the system's default configuration for display resolution, LEC, and other parameters.

Keypad Functions

Explanation of X, Y, Z, ZERO, ABS/INCR, MM, SETUP, and C/L keys.

Additional Keypad Functions

Details BOLT DEF, BOLT USE, CLEAR, ENTER, +/- and numeric keys.

Conventions

Identifies standard conventions applied to the 100S system.

Count Direction Convention

Explains positive and negative count directions for X, Y, and Z axes on a vertical knee mill.

Warranty Information

Details the ACU-RITE product warranty, covering defects, labor, and service periods.

Hassle-Free Warranty

Highlights the 3-Year Hassle-Free Warranty for digital readout and scale systems.