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AIREDALE R410A - User Manual

AIREDALE R410A
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16 to 60kW
R410A
Technical Manual
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Summary

Introduction to Airedale SmartCool

Product Warranty Information

Details of warranty coverage for Airedale products, including parts and labour.

Spare Parts Availability

Information about available spare parts lists for various years.

Airedale Training Courses

Information on Airedale's Refrigeration and Air Conditioning Training courses.

Customer Service Contact Details

Contact information for various Airedale customer support departments.

Legal Notices and Disclaimers

Disclaimer regarding the accuracy and use of information in the manual.

Health and Safety Precautions

Personal Protective Equipment Guidance

Recommendation for using PPE during installation and maintenance.

Refrigerant Handling Guidelines

Warnings and guidelines for handling R410A refrigerant.

Manual Handling & Environmental Policy

Advice on safe manual handling and environmental practices.

Nomenclature and Model Identification

Model Numbering System Explained

Explanation of the unit's model naming convention and its components.

Product Overview and Compliance

SmartCool Range Applications

Overview of the SmartCool range and its applications.

CE Directive Compliance

Certification of compliance with relevant EC Directives.

System Configurations Explained

Chilled Water System (C000)

Details of the chilled water single circuit system.

Direct Expansion Systems (X200, X100, X1 X1)

Details of air-cooled direct expansion systems.

Unit Construction and Design

Precision Air Conditioning System Requirements

Requirements for providing precision air conditioning in specific environments.

Cabinet and Panel Construction Details

Details on the unit's cabinet construction, materials, and finish.

Unit Internal Components Overview

Refrigeration and Airflow Components

Overview of refrigeration and airflow system components.

Incoming Mechanical Services Location

Location of incoming mechanical service connections.

Refrigeration Features Table

Table detailing standard and optional refrigeration features.

Refrigeration System Details

Evaporator Coil Specifications

Details on the evaporator coil construction and testing.

Compressor and Associated Valves

Information on compressor mounting, tandem configurations, and valves.

Electronic Expansion Valve (EEV) Technology

EEV Operation and Efficiency Benefits

Detailed explanation of EEV operation and benefits.

Mollier Diagram Illustration

Illustration of EEV efficiency benefits using a Mollier diagram.

Suction Throttle Valve Functionality

Capacity Control via Suction Throttle Valve

Explanation of the suction throttle valve for capacity control.

Capacity vs. EER Graph

Graph illustrating capacity and EER based on suction throttle valve position.

Chilled Water System Components

System Component Overview

Overview of chilled water, airflow, and humidification components.

Chilled Water Features Table

Table detailing standard and optional chilled water features.

Chilled Water Coil and Control Valves

Chilled Water Coil Specifications

Details on the construction and testing of the chilled water coil.

Water Regulating Valve Options

Function of the 3-port and 2-port regulating valves.

Threaded Pipe Connection Option

Details on threaded pipe connection options.

Airflow System Components

Airflow Features Table

Table detailing standard and optional airflow features.

Fan and Motor Assembly Details

Details on fan and motor assembly features.

Fan Motor and Filtration Systems

Electronically Commutated (EC) Fan Motor Technology

Explanation of EC fan motor technology and benefits.

Filtration Options Explained

Details on G4 and high-efficiency filter options.

Air Flow Switch Functionality

Function of the airflow switch for fan failure detection.

Electrical Components and Control Panel

Overview of Electrical Components

Overview of electrical components and the control panel.

Control Panel and Wiring Standards

Details on the control panel contents and wiring standards.

Electrical System Options

Sub Fusing and Electric Heating

Information on sub-fusing and electric heating elements.

Dual Power Supply and Ancillary Features

Features of dual power supply, Ultracap UPS, Energy Manager, and Phase Rotation Protection.

Humidification System Operation

Humidification Control Principles

How steam is produced and modulated in the humidifier.

Optimised Humidifier Lifetime

How system lifetime is optimized via a water conductivity sensor.

De-humidification Functions

Description of de-humidification features, including rapid mode.

Intelligent Humidifier Modulation

Water Conductivity and Cylinder Type Matching

Information on water conductivity and matching cylinder types.

Control System Features Overview

Microprocessor and Display Features

PCOS Microprocessor and PGD1 Display features.

System Control Modes

Constant Air Volume, Pressure, Temperature, and Humidity Control.

Sensor and Integration Features

NTC probes, filter switch, BMS, and detection systems.

Control System Interface Operation

Display;Keypad Operation and Navigation

Features and usability of the display keypad.

Advanced Control System Functions

System Management and Protection

Password, Remote On/Off, Fire Shut Down, Compressor controls.

Monitoring and Maintenance Features

Compressor/fan run logs, filter alarms.

Fan and Pressure Regulation

Head pressure and fan speed control.

Network Operation and Safety Systems

Network and System Operation Features

Network, Duty/Standby, Smart Key, Audible Alarm, Low Ambient Kit.

Safety and Detection Systems

Water, Fire, Refrigerant Leak, and Smoke Detectors.

Control System Integration and Management

Temperature and Alarm Management

Temperature control, alarm logging, and supply air temp control.

System Integration Features

Duty rotation and BMS interface card compatibility.

Airflow Control Strategies

Constant Pressure Control Explained

Method for controlling air pressure using variable speed fans.

Constant Air Volume Control Explained

Method for adjusting fan speed to deliver specific air volume.

General Unit Features and Options

General Features Table

Table listing standard and optional general features.

Floorstand and Ducting Options

Details on floor stand and ceiling duct extension options.

Special Packing and Delivery

Details on unit packaging for transit protection.

Condensate Management Systems

Condensate Pump Types and Performance

Details on hot and cold water condensate pump types and their performance.

Condensate Drain Tray Monitoring

Incorporation of a float switch for drain tray monitoring.

Sound Data Measurement and Interpretation

Sound Measurement Methodologies

Methods for measuring and quoting sound data.

Sound Data Considerations

Notes on sound data basis and potential increases.

Installation Dimensions

Unit Dimensional Drawings

Diagrams showing the physical dimensions of the units.

Unit Positioning and Clearances

Minimum Installation Clearances

Tables specifying minimum clearances for floorstand and ceiling.

Packed Dimensions for Transport

Details on unit packaging for transportation.

Unit Weight Specifications

Refrigerant Pipe Sizing and Installation

Refrigerant Pipe Sizing Guide

Guide for selecting appropriate refrigerant pipe sizes.

Oil Traps and Pipe Supports

Requirements for oil trap placement and pipe support distances.

Wall Penetration Guidelines

Guidelines for passing refrigerant lines through walls.

Refrigerant Piping Design Considerations

Liquid Line and Pipe Insulation

Considerations for liquid line configuration and pipe insulation.

Discharge Riser Design

Design considerations for vertical refrigerant risers.

Refrigerant Charge Calculation and Guidelines

Refrigerant Charging Guide

Guide for estimating refrigerant quantities for split systems.

Double Riser System Caution

Caution regarding sizing double riser systems.

Refrigerant Charge Calculation Procedures

System Refrigerant Charge Calculation

Equation for calculating total system refrigerant charge.

Liquid Line Charge Calculation

Equation for calculating liquid line refrigerant charge.

Liquid Subcooling Calculation Method

Pressure Loss and Subcooling Calculation

Calculation of pressure loss and subcooling required to prevent flashing.

Oil Charging Guide and Calculation

Additional Oil Charge Calculation Example

Guide for calculating additional oil required for the system.

C000 Pipework Schematics

C000 System Pipework Diagram

Pipework schematic for the C000 system.

X1 X1 Pipework Schematics

X1 X1 System Pipework Diagram

Diagrams showing pipework configurations for X1X1 models.

X200 and X100 Pipework Schematics

X200 System Pipework Diagram

Diagrams showing pipework configurations for X200 models.

X100 System Pipework Diagram

Diagrams showing pipework configurations for X100 models.

Incoming Services and Connections

C000 Incoming Services Specification

Details on incoming service connections for C000 units.

X200;X100 Incoming Services Specification

Details on incoming service connections for X200/X100 units.

X1 X1 Incoming Services and Electrical Connections

X1 X1 Incoming Services Specification

Details on incoming service connections for X1X1 units.

Electrical Incoming Services Diagram

Visual representation of incoming electrical services.

Water Cooled & Free Cooling Design Data

Volumetric Flow Rate Calculation

Equation to calculate design volumetric flow rate.

Indoor Unit Pressure Drop Calculation

Equation to calculate indoor unit pressure drop.

Glycol Properties Data Tables

Glycol Specific Heat Capacity Data

Table of specific heat capacity for glycol mixtures.

Glycol Density and Pressure Drop Factors

Tables of density and pressure drop correction factors for glycol.

Downflow Direct Expansion Performance Data

Performance Data Tables (X100;X200;X1 X1)

Table of performance data for X100/X200/X1X1 models.

Unit Operating Limits

Defines the operating limits for the units.

Downflow Direct Expansion Performance Data (Continued)

Performance Data Tables (X100;X200;X1 X1)

Table of performance data for X100/X200/X1X1 models.

Unit Operating Limits

Defines the operating limits for the units.

Downflow Direct Expansion Sound Data

Sound Data Tables (SC09 D Models)

Table of sound data for SC09D models.

Downflow Direct Expansion Sound Data (Continued)

Sound Data Tables (SC15 D, SC18 D Models)

Table of sound data for SC15D and SC18D models.

Downflow Direct Expansion Mechanical Data (SC09 D016-SC09 D019)

Downflow Direct Expansion Electrical Data (SC09 D016-SC09 D019)

Downflow Direct Expansion Mechanical Data (SC09 D023-SC09 D026)

Downflow Direct Expansion Electrical Data (SC09 D023-SC09 D026)

Downflow Direct Expansion Mechanical Data (SC12 D020-SC12 D029)

Downflow Direct Expansion Electrical Data (SC12 D020-SC12 D029)

Downflow Direct Expansion Mechanical Data (SC12 D033-SC12 D036)

Downflow Direct Expansion Electrical Data (SC12 D033-SC12 D036)

Downflow Direct Expansion Mechanical Data (SC15 D027-SC15 D035)

Downflow Direct Expansion Electrical Data (SC15 D027-SC15 D035)

Downflow Direct Expansion Mechanical Data (SC15 D040-SC15 D044)

Downflow Direct Expansion Electrical Data (SC15 D040-SC15 D044)

Downflow Direct Expansion Mechanical Data (SC18 D037-SC18 D044)

Downflow Direct Expansion Electrical Data (SC18 D037-SC18 D044)

Downflow Direct Expansion Mechanical Data (SC18 D048-SC18 D055)

Downflow Direct Expansion Electrical Data (SC18 D048-SC15 D055)

Interconnecting Wiring Diagrams (X1 X1 Models)

X1 X1 Wiring Schematics (AC & EC Condensers)

Wiring schematics for X1X1 models with AC and EC condensers.

Interconnecting Wiring Diagrams (X1 X1 Models - Continued)

X1 X1 Wiring Schematics (3-Phase & SCAF Condensers)

Wiring schematics for X1X1 models with three phase and SCAF condensers.

Interconnecting Wiring Diagrams (X1 X1 Models - Advanced)

X1 X1 Wiring Schematics (SCAF Condensers & Controls)

Wiring schematics for X1X1 models with SCAF condensers and control functions.

Interconnecting Wiring Diagrams (X100;X200 Models)

X100;X200 Wiring Schematics (AC & EC Condensers)

Wiring schematics for X100/X200 models with AC and EC condensers.

Interconnecting Wiring Diagrams (X100;X200 Models - Continued)

X100;X200 Wiring Schematics (3-Phase Condensers)

Wiring schematics for X100/X200 models with three phase condensers.

Interconnecting Wiring Diagrams (X100;X200 Models - Advanced)

X100;X200 Wiring Schematics (SCAF Condensers & Controls)

Wiring schematics for X100/X200 models with SCAF condensers and control functions.

Downflow Chilled Water Performance Data

Performance Data Tables (C000 Models)

Table of performance data for C000 models.

Downflow Chilled Water Sound Data

Sound Data Tables (C000 Models)

Table of sound data for C000 models.

Downflow Chilled Water Mechanical Data (SC09 D015-SC09 D030)

Downflow Chilled Water Electrical Data (SC09 D015-SC09 D030)

Downflow Chilled Water Mechanical Data (SC12 D025-SC12 D045)

Downflow Chilled Water Electrical Data (SC12 D025-SC12 D045)

Downflow Chilled Water Mechanical Data (SC15 D035-SC15 D060)

Downflow Chilled Water Electrical Data (SC15 D035-SC15 D060)

Downflow Chilled Water Mechanical Data (SC18 D045-SC18 D080)

Downflow Chilled Water Electrical Data (SC18 D045-SC18 D080)

Downflow Chilled Water Waterside Pressure Drop Data

Waterside Pressure Drop Graph and Tables

Graph and table for pressure drop calculations.

C000 Interconnecting Wiring Diagrams

C000 System Wiring Schematics

Wiring schematics for C000 models.

After Sales Support and Warranty

Product Warranty Details

Details of Airedale product warranty terms and conditions.

Warranty Claim Procedure

Steps for obtaining replacement parts under warranty.

Warranty Exclusions and Analysis

Reasons for warranty refusal and returns analysis process.

AIREDALE R410A Specifications

General IconGeneral
BrandAIREDALE
ModelR410A
CategoryAccessories
LanguageEnglish

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