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Aksa APD 12E User Manual

Aksa APD 12E
66 pages
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DİZEL MOTOR JENERATÖR
GRUBU MONTAJ, ÇALIŞTIRMA,
KULLANMA ve BAKIM EL KİTABI
DIESEL GENERATING SETS
INSTALATION RECOMMENDATIONS
AND OPERATIONS MANUAL
APD 12E - APD12EM

Table of Contents

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Aksa APD 12E Specifications

General IconGeneral
ModelAPD 12 E
Standby Power (kVA)12
Frequency (Hz)50
Fuel TypeDiesel
Fuel Tank Capacity28 L
Weight430 kg
Voltage230/400 V
Starting SystemElectric Start
Noise Level72 dB(A) at 7 m

Summary

I. INTRODUCTION

1.1 Diesel Genset Components

Describes the main components of the diesel generator set and its standard equipment.

1.2 Genset Receipt Inspection

Instructions for checking the generator set condition and completeness upon delivery.

1.3 Customer Installation Duties

Details the customer's obligations for transporting and installing the generator set.

1.4 Qualified Personnel Requirements

Defines the skill levels and qualifications required for operating and maintaining the generator set.

1.5 Environmental Protection Measures

Guidelines for choosing installation locations to minimize noise and environmental impact.

1.6 Efficient Genset Operation

Provides tips to ensure efficient fuel consumption and extend engine life.

2. GENERAL SAFETY PRECAUTIONS

2.1 General Safety Rules

General rules and responsibilities for safe operation, installation, and maintenance.

2.2 Safe Handling and Towing

Safety precautions to follow when handling, lifting, and towing the generator set.

2.3 Fire and Explosion Safety

Measures to prevent fire and explosion risks associated with fuel, fumes, and electrical components.

2.4 Mechanical Safety Precautions

Safety advice regarding moving parts, guards, hot surfaces, and protective clothing.

2.5 Chemical Safety

Precautions for safely handling fuels, oils, coolants, and battery electrolyte.

2.6 Noise Exposure Guidelines

Information on noise levels and the importance of hearing protection when operating the set.

2.7 Electrical Safety Procedures

Guidelines for safe electrical connections, grounding, and maintenance of electrical components.

2.8 Electric Shock First Aid

Step-by-step instructions for providing first aid in case of electric shock.

3. GENERAL DESCRIPTION

3.1 Generator Set Identification

Provides a general introduction to the generator set and its identification features.

3.2 Key Generator Set Parts

Lists and briefly describes the main parts of the generator set configuration.

3.3 Diesel Engine Specifications

Details the specific diesel engine used, its type, and key features.

3.4 Engine Electrical System

Describes the 12V DC electrical system powering the engine and its components.

3.5 Cooling System Details

Explains the water-cooled system, including radiator, fan, and coolant pump.

3.6 Synchronous Alternator

Details the specifications and construction of the synchronous three-phase alternator.

3.7 Fuel Tank and Base Frame

Describes the integrated fuel tank within the heavy-duty steel base frame.

3.8 Vibration Isolation System

Explains the purpose and function of vibration isolators for reducing engine vibration.

3.9 Silencer and Exhaust System

Covers the function of the silencer and exhaust system in reducing noise and directing emissions.

3.10 Control System Overview

Introduces the control systems and panels used for operating and protecting the set.

4. TECHNICAL SPECIFICATIONS

Technical Specifications

Presents detailed technical data and specifications for the generator sets.

5. INSTALLATION GUIDELINES

5.1 Moving the Generator Set

Provides instructions and warnings for safely moving the generator set using a forklift or other means.

5.2 Location Selection Criteria

Criteria for selecting an appropriate installation site, considering area, noise, and access.

5.3 Room Design Recommendations

Recommendations for generator room size, ventilation, and clearances for easy maintenance.

5.4 Essential Circuits Planning

Guidance on identifying and selecting essential electrical circuits to be powered by the generator.

6. OPERATION PREPARATIONS

6.1 Fuel Preparation

Instructions for selecting and preparing the correct fuel for the generator.

6.2 Oil Level Check and Fill

Procedure for checking and filling engine oil to ensure proper lubrication.

6.3 Cooling Water Management

Guidance on filling and maintaining the engine's cooling water and antifreeze mixture.

6.4 Pre-Start Generator Checks

Final checks to perform on the generator set before operation, including leaks and load capacity.

7. GENERATOR SET STARTUP

7.1 Manual Start Procedure

Step-by-step guide for starting the generator manually using the control panel.

7.2 Automatic Start Function

Instructions for initiating automatic start sequences via the control panel.

7.3 Post-Start Monitoring

Actions to take immediately after starting, including checking for abnormal noise or vibration.

7.4 Generator Loading Process

Procedure for connecting loads, checking voltage and frequency, and balancing phases.

7.5 Generator Set Shutdown

Steps for safely stopping the generator set, including unloading and cool-down periods.

8. AUTOMATIC CONTROL SYSTEM

8.1 P452 Control Panel Details

Details the specifications and functions of the P452 control module and its equipment.

8.2 Control Panel Interface Guide

Explanation of the various icons, buttons, and LCD displays on the control panel.

8.3 Alarm and Fault Indicators

Description of fault icons, pre-alarms, shut downs, and electrical trips indicated by the system.

9. GENERATOR SET MAINTENANCE

Maintenance Schedule Overview

Outlines recommended service intervals based on operating hours for various checks.

Periodic Maintenance Checks

Details specific checks to be performed at daily, weekly, 6-month, 12-month, and 24-month intervals.

Cooling System Maintenance

Specific maintenance tasks related to the engine's cooling system.

Exhaust System Maintenance

Checks and maintenance for the exhaust system to ensure proper function and safety.

Alternator Maintenance Tasks

Tasks for inspecting and maintaining the alternator's components.

Transfer Switch Checks

Procedures for checking the operation and condition of the transfer switch.

Air System Maintenance

Maintenance related to the air intake and filter system for optimal engine performance.

10. ENGINE TROUBLESHOOTING GUIDE

Common Engine Problems and Solutions

Lists typical engine issues like slow starting, no start, low power, misfires, and their causes.

11. GENERATOR SET STORAGE

11.1 Engine Storage Instructions

Steps for preparing and storing the engine for extended periods to prevent damage.

11.2 Alternator Storage Guidelines

Guidance on storing the alternator to minimize moisture condensation in windings.

11.3 Battery Storage Procedures

Recommendations for storing batteries, including periodic recharging.

12. GENERAL WARRANTY PRECAUTIONS

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